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264
Technic
al Product Manual
Fault ana
lysis and r
epairs 1318
6
Additional equip
ment
Sect
ion 6:
Additi
onal equ
ipment
• Edit
ion 12
/2005
TU00-
1318-02
00302
©
Siemens
VDO Tr
ading GmbH
Sec
tion 6 6–1
Section 6
Additional eq
uipment
1
2
...
196
197
198
199
200
201
202
203
204
205
206
...
263
264
Fault analysis and repairs
1
NEC Tachographs/
1
EC Tachographs 1318
1
Table of contents
3
Section 8 Lubrication charts
10
List of illustrations
11
Section 1 General notes
17
1 Contents
18
1 General notes
19
1.1 History - 1318
19
1.2 Preparing repairs
19
1.3 Repair hints
20
1.4 Workbench setup
21
2 Contents and assignment
24
2.2 Type plaque labelling
30
2.3 Removing front parts
31
2.3.2 Replacing dial glass
32
2.3.3 Lock cylinder
33
2.5.1 Speed indicator
36
2.5.2 RPM indicator
36
2.5.3 Clock hands
37
2.7 Flat cable
42
2.7.2 Fitting flat cable
43
2.8 n measuring system
46
2.8.7 Checking DC motor
50
2.9 Quartz mechanism
52
2.9.3 Replacing gears
53
2.9.5 Speed shaft
57
2.10 Cover contact
58
2.10.2 Checking cover contact
59
2.11.3 Fitting n stylus lever
62
2.12.2 Making auxiliary bezel
68
0.2
70
2.12.6 Fitting clock hands
71
2.12.8 Fitting bezel
72
2.13.1 Removing cover plate
73
2.13.2 Pulling out knobs
74
2.14 Distance recorder
75
2.15.1 Fitting knobs
78
2.15.1.2 Inserting knobs
79
2.15.2 Cover plate versions
80
Section 2 2–59
81
Cover plate Device type
81
2.15.3 Fitting cover plate
82
2.16.1 Fitting stylus guide
83
2.17.3 Separating plate
87
2.18.1 Replacing cover
88
10.85 mm (before 11.5
89
2.18.3 Replacing cover strap
90
3 Contents and assignment
94
Removing and fitting housing
100
3.1 Housing – overall view
101
3.2 Removing hood
102
3.2.3 Removing fixing cap
103
3.2.4 Removing hood
103
3.3 Removing socket housing
104
3.5 v/ n board identification
106
3.6 v board
107
1318.71.400.03
110
1318.71.400.11
112
1318.71.400.12
112
318.71.800.10
113
3.7 n board
114
1318.0210.103.xxx
115
/1318.71.300.xx
115
1318.71.300.xx
115
1318.71.900.10
116
Technical Product Manual
117
3.8 Removing frame
118
3.8.3 Removing stylus unit
120
*discontinued
122
3.8.5.1 Removing gears
125
3.8.5.2 Installing gears
126
3.9.1 Removing drive parts
129
3.9.2 Fitting stylus holder
129
3.10 Speed measuring system
134
3.10.3.1 Checking motor
137
3.10.4.1 Pull contacts
138
3.10.4.2 Fitting contacts
138
3.10.5 Speed measuring system
139
3.11 Distance/ WT motor
140
Back until 09.87
141
Front until 09.87
141
0.15 mm thick
145
3.14 Fitting frame plate
149
Tension spring (12) on front
151
3.15.1 Replacing grip head
154
3.16.1 Fitting the frame
155
3.16.1.2 Installing frame
156
3.16.4 Fitting n board
158
3.16.5 Fitting v board
159
Back of frame plate
160
Driver 1
160
Driver 2
160
3.16.7 fixing v and n boards
162
6 ± 0.25
164
3.17 Data output – data block
168
Section 4 Checking and
169
4 Contents and assignment
170
(from 01.02)
171
4.2.1 Checking speed stylus
172
1318-02, -04, -06
177
1 1900.1501.054.030
179
1 1900.1501.054.090
181
Checking and adjusting
184
1 1900.1501.064.000
186
4.10 Function check
192
Section 5 Sealing points
193
5 Contents and assignment
194
5.3 Fixing cap versions
196
5.4.1 Embossing seals
197
5.4.2 Fitting seal caps
198
5.4.3 Fitting bezel seal
198
Sealing points
200
Additional equipment
201
6 Contents and assignment
202
6.1.1 Recording widths
205
6.1.2 Repair hint
205
6 Additional equipment
208
A1 (+) / A5 (-)
210
6.3.6 Checking stop signal
211
6.4.1 Function
212
Level 1: Level 2
212
6.4.2 Control
213
6.4.4 Checking recording
214
Section 6 6–15
215
1 Straight pin 2 Bearing
215
1 day unit: x = 24.5 mm
216
7-day unit: x = 28.5 mm
216
6.4.6 Clock generator 2154.02
217
6.4.6.2 Wiring diagram
218
Section 6 6–19
219
12 V and 24 V
220
RPM display
221
6.5.1 Adjusting
222
6.5.2 RPM constant label
222
(connector D5)
223
Section 7 Wiring diagrams
229
7.2 Colour codes
231
EC and CH
242
Bridge for checking only
244
Bridge Bridge
244
Lubrication charts
248
8 Lubrication charts
250
8.2 Distance counter
251
8.5 Frame: v measuring system
252
Section 8 8–7
253
Fig. 8-5 Front of frame
253
Do not lubricate!
254
8.8 Frame: Driver 2 lever
255
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