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Page 86 HydroRanger 200 – INSTRUCTION MANUAL 7ML19981FCO1
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Communications Installation
Communications Installation
Wiring Guidelines
• the RJ-11 cable maximum length is 3 meters
• RS-485 maximum length is 1,200 meters (4,000 feet)
• use 24 AWG (minimum)
• use good quality communication grade (shielded twisted pairs) cable that is
recommended for RS-485 for port 2 (Belden 9842)
• run the communication cable separately from power and control cables (do not tie
wrap your RS-232 or RS-485 cable to the power cable or have them in the same
conduit)
• use shielded cable and connect to ground at one end only
• follow proper grounding guidelines for all devices on the bus
Ports 1 and 2
Ports 1 and 2: RS-232 RJ-11 Jack and RS-485 Locations
The RJ-11 jack and the RS-485 port are inside the enclosure of the unit.
Port Wall Mount
1 RS-232 port (RJ-11 modular telephone jack) is on the motherboard and is
generally used with a laptop computer or modem.
2 Connections for the RS-485 port are on the terminal block.
Note: Improper wiring and incorrect choice of cables are the two most common
causes of communication problems.
L2/N L1
TB1
TB3
TB2
RELAY 1
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY 6
2
1
mA INPUT
SHIELD
SYNC
1
2
4 - 20 mA
OUTPUTS
TS-3
SHIELD
1
2
DISCRETE
INPUTS
RS485
B
A
COM
RJ-11 Jack
RS-485 Port
- HYDRORANGER 200 1
- Disclaimer of Liability 2
- Table of Contents 10
- Manual Symbols 16
- Configuration Examples 16
- Specifications 17
- Enclosure 20
- Approvals 20
- Compatible Transducers 20
- Transducers 20
- Installation 21
- Mounting Instructions 22
- HydroRanger 200 Board 23
- Installing the Battery 24
- Installing SmartLinx Card 24
- Optional Equipment 24
- Please note: 25
- Terminal Board 26
- Temperature Sensor 28
- Level System Synchronization 29
- Digital Communications 30
- Operating the HydroRanger 200 31
- Readings in RUN Mode 32
- Status Parameters 33
- Controlling the Display 33
- Auxiliary Reading 34
- PROGRAM Mode 35
- Starting PROGRAM Mode 36
- Programmer Keys 37
- Dolphin Plus 38
- Dolphin Plus Toolbar Buttons 39
- Security 40
- Using Units or Percent (%) 41
- Parameters Types 41
- Parameter Reset 42
- Display Readout 42
- Operation 44
- HydroRanger 200 Display 44
- Accessing a Parameter Index 44
- Primary and Secondary Indexes 45
- Starting Measurement 46
- Measurement Conditions 47
- General Introduction 48
- Relay Function 48
- 2 % of span 49
- Relay States 50
- Relay Related Parameters 50
- Relay Activation 51
- Preset Applications 52
- Value # Parameters Affected 53
- Discrete Inputs 55
- Level Reading Parameters 56
- Calibrating 4 mA Output 57
- Calibrating 20 mA Output 57
- Verifying the mA Range 57
- Readings 58
- Tank Shape and Dimensions 58
- Characterization Chart 59
- Set the Common Parameters 61
- Setting Simple Level Alarms 62
- Cable Fault 63
- Temperature 63
- Loss of Echo (LOE) 64
- Pump Control 65
- HydroRanger 66
- Other Pump Control Algorithms 68
- Optional Pump Controls 70
- Single Point Mode 71
- Totalizing Pumped Volume 72
- Setting a Pump to Run On 73
- Reducing Wall Cling 73
- Grouping Pumps 74
- Setting a Flush Valve 74
- Tracking Pump Usage 75
- Rake (Screen) Control 76
- Setting the Common Parameters 77
- Set Relay 1 (Operate Rake) 77
- Relay Contacts 78
- Totalizer 78
- Flow Sampler 79
- Common Parameters 80
- Setting Zero Head 81
- Setting Totalized Volume 82
- Open Channel Monitoring 83
- Parameter Index Value 83
- Palmer Bowlus Flume 84
- Applicable Weir Profiles 86
- Non-Applicable Weir Profiles 87
- Parshall Flume 87
- Leopold Lagco Flume 88
- Cut Throat Flume 89
- Universal Calculation Support 90
- Example Flumes 91
- Example Weirs 91
- Testing the Configuration 93
- I/O Checkout 95
- Application Test 95
- Optional SmartLinx 97
- Communication Systems 98
- Communication Ports 98
- SmartLinx 99
- Communications Installation 100
- Port 1: RS-232 RJ-11 Jack 101
- Port 2: RS-485 101
- P770 Port Protocol 102
- P771 Network Address 102
- P774 Data Bits 103
- P775 Stop Bits 103
- P772 Baud Rate 103
- P773 Parity 103
- P778 Modem Available 104
- P779 Modem Inactivity Timeout 104
- P782 Parameter Index Location 104
- Modbus Register Map 105
- Word Order (R40,062) 106
- Map ID (R40,063) 106
- Product ID (R40,064) 107
- Modbus Register Types 108
- Discrete Input Data Address 108
- Relay Data Address 108
- Parameter Indexing 110
- Reading Parameters 110
- Examples are: 111
- Types of values are: 111
- Writing Parameters 112
- Format Registers 113
- Data Types 115
- Split Values 116
- Text Messages 117
- HydroRanger 200 118
- Error Handling 119
- Communication Troubleshooting 121
- Parameter Access (SPA) 122
- Format Register 123
- Error Codes 124
- Parameter Reference 125
- Parameters 126
- Quick Start (P001 to P007) 127
- P002 Material 128
- P003 Maximum Process Speed 128
- P004 Transducer 129
- P005 Units 129
- P006 Empty 130
- P007 Span 130
- Volume (P050 to P055) 131
- P051 Maximum Volume 133
- P052 Tank Dimension A 133
- P053 Tank Dimension L 133
- Entering a Level Breakpoint 134
- Typical volume calculations 134
- P060 Decimal Position 135
- P061 Convert Reading 135
- Backup Level Override 136
- P065 Reading Override Value 137
- P066 Override Time Delay 137
- Failsafe (P070 to P072) 138
- P072 Failsafe Level Advance 139
- Relays (P100 to P119) 140
- P110 Level Source 141
- P111 Relay Control Function 141
- P112 Relay ON Setpoint 142
- P113 Relay OFF Setpoint 143
- P115 Relay Interval Setpoint 143
- P116 Dead Band 143
- P118 Relay Output Logic 144
- P119 Relay Logic Test 145
- P121 Pump by Rate 145
- P122 Pump Service Ratio 146
- P129 Relay Failsafe 146
- P130 Pump Run-On Interval 147
- P131 Pump Run-On Duration 148
- P132 Pump Start Delay 148
- P136 Wall Cling Reduction 149
- Flush Systems (P170 to P173) 150
- P170 Flush Pump 151
- P171 Flush Cycles 151
- P172 Flush Interval 151
- P173 Flush Duration 152
- P200 mA Output Range 152
- P201 mA Output Function 153
- P202 mA Output Allocation 153
- P201—mA Function 154
- Settings 154
- P210 0/4 mA Output Setpoint 155
- P211 20 mA Output Setpoint 155
- P212 mA Output Min Limit 155
- P213 mA Output Max Limit 156
- P214 4 mA Output Trim 156
- P215 20 mA Output Trim 156
- P219 mA Output Failsafe 157
- P250 mA Input Range 157
- P251 0 or 4 mA Input Level 158
- P252 20 mA Input Level 158
- P254 Scaled mA Input Value 159
- P260 mA Raw Input 159
- P270 Discrete Input Function 159
- P304 Reading Max 162
- P305 Reading Min 162
- Pump Records (P310 to P312) 163
- Flow Records (P320 and P321) 164
- P322 LCD Total Low 165
- P323 LCD Total High 165
- P330 Profile Record 166
- P331 Auto Record Enable 167
- P332 Auto Record Transducer 168
- P333 Auto Record Interval 168
- P334 Auto Record ON Setpoint 169
- P335 Auto Record OFF Setpoint 169
- P337 Auto Record LOE Time 170
- P340 Date of Manufacture 170
- P341 RUN Time 170
- P342 Start Ups 171
- P601 Flow Exponent 172
- Example Exponents 173
- P603 Maximum Head 174
- P604 Maximum Flow 174
- P605 Zero Head 175
- P606 Time Units 175
- P607 Flowrate Decimal 176
- P608 Flowrate Units 176
- P610 Head Breakpoints 177
- P611 Breakpoint Flowrates 177
- P620 Low Flow Cutoff 178
- P621 Auto Zero Head 178
- Totalizer (P630 to P645) 180
- Example: 181
- P641 Flow Sampler Mantissa 182
- P642 Flow Sampler Exponent 182
- P645 Relay Duration 183
- P650 Offset Calibration 183
- P652 Offset Correction 185
- P653 Velocity 185
- P654 Velocity at 20°C 185
- P660 Temp Source 186
- P661 Temp Fixed 186
- P664 Temperature 187
- Rate (P700 to P708) 188
- P702 Filling Indicator 189
- P703 Emptying Indicator 189
- P704 Rate Filter 189
- P705 Rate Update Time 190
- P706 Rate Update Distance 190
- P707 Rate Value 190
- P708 Volume Rate Display 191
- P710 Fuzz Filter 191
- P711 Echo Lock 191
- P712 Echo Lock Sampling 192
- P713 Echo Lock Window 193
- P726 Level System Sync 193
- P727 Scan Delay 193
- Display (P730 to P739) 194
- P731 Auxiliary Reading Key 195
- P732 Display Delay 195
- P733 Scroll Access 196
- P735 Backlight 196
- P737 Primary Reading 196
- SmartLinx Hardware Testing 200
- P791 Bus Error 201
- P792 Bus Error Count 201
- P800 Near Blanking 201
- P801 Range Extension 202
- P803 Shot / Pulse Mode 203
- P804 Confidence Threshold 203
- P805 Echo Confidence 204
- P806 Echo Strength 204
- P807 Noise 204
- P810 Scope Displays 205
- P815 Echo Time Filtered 206
- P816 Echo Time Raw 207
- P817 Profile Pointer Time 207
- P818 Profile Pointer Distance 208
- P820 Algorithm 208
- P821 Spike Filter 209
- P822 Narrow Echo Filter 209
- P823 Reform Echo 210
- P825 Echo Marker Trigger 210
- P830 TVT Type 211
- P831 TVT Shaper 211
- P832 TVT Shaper Adjust 212
- P833 TVT Start Min 213
- P834 TVT Start Duration 213
- P835 TVT Slope Min 213
- P840 Short Shot Number 214
- P841 Long Shot Number 214
- P842 Short Shot Frequency 214
- P843 Long Shot Frequency 215
- P844 Short Shot Width 215
- P845 Long Shot Width 215
- P850 Short Shot Bias 216
- P851 Short Shot Floor 216
- P852 Short Shot Range 216
- Test (P900 to P913) 217
- P904 Keypad 218
- P905 Transmit Pulse 218
- P906 RS-232 Port 218
- P908 Scanner 218
- P910 Toggle Relays 219
- P911 mA Output Value 219
- P912 Transducer Temperature 219
- Measurement (P920 to P927) 220
- P921 Material Measurement 221
- P922 Space Measurement 221
- P923 Distance Measurement 221
- P924 Volume Measurement 222
- P925 Flow Measurement 222
- P926 Head Measurement 222
- P927 Distance Measurement 222
- Master Reset (P999) 223
- Index types 225
- Transmit Pulse 226
- Echo Processing 226
- Distance Calculation 227
- Sound Velocity 227
- Scanning 228
- Volume Calculation 228
- Flow Calculation 229
- Universal, Curved 230
- Maximum Process Speed 231
- Common Problems Chart 232
- Noise Problems 233
- Determine the Noise Source 234
- Non-Transducer Noise Sources 234
- Common Wiring Problems 235
- Reducing Electrical Noise 235
- Reducing Acoustical Noise 235
- Measurement Difficulties 236
- Fixed Reading 237
- Nozzle Mountings 238
- Wrong Reading 239
- Transducer Ringing 239
- Normal Ring Down 240
- Poor Ring Down 240
- Reference 241
- On 3 On On On 242
- On 2 On On Off 242
- On 1 On Off Off 242
- Off 0 Off Off Off 242
- Appendix D: Pump Control 245
- Cycle 3 Relays 245
- Setpoints 245
- P122 Index Value 245
- Other Pump Controls 246
- Updating Software 247
- General Appendix F: Upgrading 248
- General Appendix F 249
- Existing installation 249
- HydroRanger HydroRanger 200 250
- Relay Parameter Value 250
- *7ML19981Fc01* 256
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