Siemens SIMATIC TI500 Especificações

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viii Contents5.5 PPX:505–6870 RBC 5-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-17SIMATIC 545/555/575 System ManualInstalling 575 System HardwareThe 16-slot VMEbus base accepts either one of the 575 power supplymodules, PPX:575

4-18Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling the 575 Power Supply (continued)Refer to Figure 4-11 and follow the ste

4-19SIMATIC 545/555/575 System ManualInstalling 575 System HardwarePOWERGOODFAULT+5+12–12GNDAC FAILSYS RESET110 VAC185WATTPOWERSUPPLY575–6660SIMATIC5

4-20Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.8 Installing the BatteryFor the 575 controller, a 4 V, 5 amp-hour (Ah) maintenan

4-21SIMATIC 545/555/575 System ManualInstalling 575 System HardwareBattery connectorRear panelBreak-away tabFigure 4-12 Mounting the Battery!CAUTIONT

4-22Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling the Battery (continued)The battery cable has a polarized connector to a

4-23SIMATIC 545/555/575 System ManualInstalling 575 System Hardware4.9 Installing the Floating-Point Coprocessor (Optional)The 575–2104 CPU has a soc

4-24Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.10 Configuring the CPUBefore installing the 575–2105 or 575–2106 CPU board, you

4-25SIMATIC 545/555/575 System ManualInstalling 575 System HardwareTable 4-3 lists the configuration options you can select using the dipswitchon the

4-26Installing 575 System Hardware SIMATIC 545/555/575 System ManualConfiguring the CPU (continued)When SW6 is set to the On position, the CPU is in t

Contents ix6.4 Connecting Modems 6-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-27SIMATIC 545/555/575 System ManualInstalling 575 System HardwareThe positions of the BASE-ADDRESS switch pair, SW3 and SW4, determine thebase addr

4-28Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.11 Installing a Remote I/O Annex Card (Optional)There are two ways to connect yo

4-29SIMATIC 545/555/575 System ManualInstalling 575 System HardwareTo install the Series 505 remote I/O annex card (PPX:575–2126), follow thesteps be

4-30Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling a Remote I/O Annex Card (continued)To install the PROFIBUS-DP annex car

4-31SIMATIC 545/555/575 System ManualInstalling 575 System HardwareI/O LINKSERIALPORTS 2, 3, 4575–2104575VME CPUFAULT RELAYBATRUNWDGMOBSYFPCGPROFIBUS

4-32Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.12 Installing VMEbus BoardsThe guidelines in this section apply when you install

4-33SIMATIC 545/555/575 System ManualInstalling 575 System HardwareFigure 4-18 provides an example of how boards might be used on a sample575 system.

4-34Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling VMEbus Boards (continued)The following guidelines apply when installing

4-35SIMATIC 545/555/575 System ManualInstalling 575 System HardwareFollow the guidelines and steps below when installing a 575 as systemcontroller an

4-36Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling VMEbus Boards (continued)A 575 secondary is any 575 CPU other than the

x ContentsChapter 9 Troubleshooting9.1 Troubleshooting by Using Auxiliary Functions 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-37SIMATIC 545/555/575 System ManualInstalling 575 System HardwareA 575 system controller is any 575 CPU installed in slot 1. If you want toreplace

4-38Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling VMEbus Boards (continued)If you want to replace a 575 primary that is n

4-39SIMATIC 545/555/575 System ManualInstalling 575 System HardwareA 575 secondary is any 575 that is not installed in slot 1 and is notconfigured by

4-40Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling VMEbus Boards (continued)The following guidelines apply when you instal

4-41SIMATIC 545/555/575 System ManualInstalling 575 System HardwareVMEbus bases provide a daisy-chain interrupt feature which passesthrough every mod

4-42Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling VMEbus Boards (continued)Use the following steps for installing and rem

4-43SIMATIC 545/555/575 System ManualInstalling 575 System HardwareFigure 4-21 shows the installation of a module in a VMEbus base.Minimum torque: 2.

4-44Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.13 Wiring the Fault RelayThe fault relay on the 575 CPU is a male 9-pin, D-shell

4-45SIMATIC 545/555/575 System ManualInstalling 575 System Hardware4.14 Establishing CPU CommunicationThe 575 CPU has four serial communication ports

4-46Installing 575 System Hardware SIMATIC 545/555/575 System ManualEstablishing CPU Communication (continued)Figure 4-25 shows the pinout for Port 1

Contents xiAppendix A System SpecificationsA.1 Physical and Environmental Specifications A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-47SIMATIC 545/555/575 System ManualInstalling 575 System HardwareOf the four serial communication ports on the 575 CPU, two aremodem-compatible RS-

4-48Installing 575 System Hardware SIMATIC 545/555/575 System ManualEstablishing CPU Communication (continued)Port 2 is a DTE RS-232C port with modem

4-49SIMATIC 545/555/575 System ManualInstalling 575 System HardwarePort 3 is an RS-422 port. This is the alternate programming port. You canconnect i

4-50Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.15 Using Boards in the VMEbus BaseRefer to the SIMATIC 545/555/575 Programming R

4-51SIMATIC 545/555/575 System ManualInstalling 575 System HardwareIf a 575 CPU is not in slot 1, then the system controller is responsible forinform

4-52Installing 575 System Hardware SIMATIC 545/555/575 System ManualUsing Boards in the VMEbus Base (continued)Table 4-6 Use of VME Address SpaceFunct

4-53SIMATIC 545/555/575 System ManualInstalling 575 System HardwareAll VMEbus masters (including the 575 CPUs) require access to theVMEbus daisy-chai

4-54Installing 575 System Hardware SIMATIC 545/555/575 System ManualUsing Boards in the VMEbus Base (continued)Table 4-7 VMEbus J1 Backplane Connector

4-55SIMATIC 545/555/575 System ManualInstalling 575 System HardwareWhen using the 575 CPU and third-party boards, you must be aware of thefollowing l

4-56Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.16 Installing Additional Backplane ConnectorsCertain VMEbus modules require the

xii ContentsC.6 RS-485/RF I/O Channel Converter C-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In

4-57SIMATIC 545/555/575 System ManualInstalling 575 System HardwareTo install a J2 backplane, follow these steps:1. Unplug the battery connector, uns

4-58Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling Additional Backplane Connectors (continued)You can also install individ

5-1Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualChapter 5Installing Remote Base Controllers–RBCs5.1 Overview 5-2. . . . .

5-2Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System Manual5.1 OverviewThrough the Series 505 remote I/O channel, your CPU can commun

5-3Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System Manual5.2 InstallationThe following RBCs can be installed in a Series 505 base.

5-4Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualInstallation (continued)Use the following steps to install an RBC in a Ser

5-5Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System Manual5.3 Communication PortsSeries 505 RBCs, including the 505 PROFIBUS-DP RBC,

5-6Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System Manual5.4 PPX:505–6851–A/B and PPX:505–6850–A/B RBCsThe following options for th

5-7Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualOutputs off(default)FreezeJP6OFF/FRZ Jumper (JP6)Dipswitch (SW2) forsettin

5-8Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6851–A/B and PPX:505–6850–A/B RBCs (continued)Dipswitch SW2 (S2 on

Contents xiiiList of Figures1-1 Series 505 I/O Architecture 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualThe base containing the Series 505 CPU and local I/O is designated base 0.

5-10Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6851–A/B and PPX:505–6850–A/B RBCs (continued)REMOTE BASECONTROLL

5-11Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualThe following actions take place when an RBC is reset.• The CPU logs the

5-12Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6851–A/B and PPX:505–6850–A/B RBCs (continued)The display at the

5-13Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualTable 5-4 RBC Status Codes (continued)Display DefinitionCommunicationsto

5-14Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System Manual5.5 PPX:505–6870 RBCUser options, switch settings, status displays, and b

5-15Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualJumper E2Jumper E3Header E4DipswitchFreezeOutputs off(default)Jumper E1 f

5-16Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6870 RBC (continued)You can select the RS-232/423 baud rate, RBC

5-17Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualSwitches 1 through 3 on the dipswitch control the baud rate of theRS-232/

5-18Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6870 RBC (continued)Table 5-7 Setting the RBC Station AddressStat

xiv Contents4-9 Selecting Input Voltage on the PPX:575–6663 Power Supply 4-16. . . . . . . . . . . . . . . . . . . . . . . 4-10 Installing the 575 Pow

5-19Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualTable 5-7 Setting the RBC Station Address (continued)StationSwitch Number

5-20Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6870 RBC (continued)The RESET pushbutton on the front of the RBC

5-21Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualWhen the CPU logs an RBC off the system, it sets a corresponding bit in o

5-22Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6870 RBC (continued)Switch 11 on the dipswitch controls the displ

5-23Installing Remote Base Controllers—RBCsSIMATIC 545/555/575 System ManualTable 5-8 505 PROFIBUS-DP RBC Status Codes (continued)Display DefinitionC

5-24Installing Remote Base Controllers—RBCs SIMATIC 545/555/575 System ManualPPX:505–6870 RBC (continued)The 505 PROFIBUS-DP RBC has parameters that a

6-1Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualChapter 6Cabling and Wiring the System6.1 Cable Routing 6-2. . . . . . . . . . . . .

Cabling and Wiring the System6-2SIMATIC 545/555/575 System Manual6.1 Cable RoutingFollow these suggestions when planning your cable routing. • Allow f

6-3Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualIn under-floor routing, the cable can be enclosed in ducts or, with raisedflooring,

Cabling and Wiring the System6-4SIMATIC 545/555/575 System Manual6.2 Installing Series 505 Remote I/O CablesThere are two media options for Series 505

Contents xv6-7 Connecting to a Series 505 Terminal Block 6-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Addi

6-5Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualUse RS-485 cabling for the trunk and drop lines that connect the varioushardware ite

Cabling and Wiring the System6-6SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)Three commercially available cable

6-7Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualTable 6-1 lists the characteristics of the Belden cables recommended forSeries 505 i

Cabling and Wiring the System6-8SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)Follow these guidelines when insta

6-9Cabling and Wiring the SystemSIMATIC 545/555/575 System Manual• Drop lines should be no longer than 33 feet (10 m).• Short drop lines of 3.3 feet

Cabling and Wiring the System6-10SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)• Where several connections need

6-11Cabling and Wiring the SystemSIMATIC 545/555/575 System Manual• Tap connections on the trunk line should be spaced, on average, so thatthe total

Cabling and Wiring the System6-12SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)Use the following procedures to a

6-13Cabling and Wiring the SystemSIMATIC 545/555/575 System Manual4. Strip back 1.50 in. (38 mm) of the sleeving on the other end of thecable.5. Remo

Cabling and Wiring the System6-14SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)Use the following procedure to co

xvi ContentsList of Tables1-1 CPU Specifications 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-15Cabling and Wiring the SystemSIMATIC 545/555/575 System Manual5. Tighten terminal block screws.6. If you are not using another terminal block, in

Cabling and Wiring the System6-16SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)Use the following procedure to pr

6-17Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualTo connect a trunk line cable to a terminal block, follow the steps below.Refer to

Cabling and Wiring the System6-18SIMATIC 545/555/575 System ManualInstalling Series 505 Remote I/O Cables (continued)The following procedure assumes y

6-19Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualTerminalBlock ATerminalBlock BDrop lineTX/RX+TX/RX+TX/RX+I/O Link portof CPU or RBC

Cabling and Wiring the System6-20SIMATIC 545/555/575 System Manual6.3 Installing PROFIBUS-DP I/O CablesThe PROFIBUS-DP I/O channel provides serial com

6-21Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualStandard PROFIBUS-DP cable, connectors, and repeaters are availablefrom Siemens to

Cabling and Wiring the System6-22SIMATIC 545/555/575 System ManualInstalling PROFIBUS-DP I/O Cables (continued)Table 6-6 lists the PROFIBUS DIN 19245

6-23Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualThe rules for proper PROFIBUS-DP installation follow:• Create a daisy-chain arrange

Cabling and Wiring the System6-24SIMATIC 545/555/575 System ManualInstalling PROFIBUS-DP I/O Cables (continued)The device at each extreme end of a PRO

Contents xvii8-6 555–1106 CPU Memory Configuration 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 575

6-25Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualSiemens PROFIBUS-DP connectors have selectable termination and biasbuilt in. The co

Cabling and Wiring the System6-26SIMATIC 545/555/575 System ManualInstalling PROFIBUS-DP I/O Cables (continued)Figure 6-16 shows the schematic for PRO

6-27Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualFigure 6-17 shows the schematic for connectors designed only to handle lowbaud rate

Cabling and Wiring the System6-28SIMATIC 545/555/575 System ManualInstalling PROFIBUS-DP I/O Cables (continued)The following procedure describes how t

6-29Cabling and Wiring the SystemSIMATIC 545/555/575 System Manual4. Remove a 0.75-inch (19 mm) portion of the cable shielding to expose thetwo signa

Cabling and Wiring the System6-30SIMATIC 545/555/575 System ManualInstalling PROFIBUS-DP I/O Cables (continued)8. Put the cover back on the connector

6-31Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualFigure 6-21 shows the pinout for the PROFIBUS-DP port for the products(e.g., CPUs,

Cabling and Wiring the System6-32SIMATIC 545/555/575 System Manual6.4 Connecting Modems545, 555, and 575 CPUs can communicate through Port 1 (RS-232)

6-33Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualUse these procedures to establish communication between modems in adedicated line c

Cabling and Wiring the System6-34SIMATIC 545/555/575 System Manual6.5 Connecting to a Printer545, 555, and 575 CPUs have the capability to send inform

!DANGERDANGER indicates an imminently hazardous situation that, if not avoided, willresult in death or serious injury.DANGER is limited to the most ex

PrefacexixSIMATIC 545/555/575 System ManualPrefaceThis SIMATIC 545/555/575 System Manual includes requirements andspecifications for preparing your c

6-35Cabling and Wiring the SystemSIMATIC 545/555/575 System ManualThe 575 CPU uses Port 2 for printer operations. You can set the baud rate ofthis po

7-1Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualChapter 7Using EEPROMs for Program Storage7.1 Program Storage Options 7-2. . . .

7-2Using EEPROMs for Program Storage SIMATIC 545/555/575 System Manual7.1 Program Storage OptionsYou can download your program into a non-volatile, re

7-3Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualEEPROMS are portable if, and only if, they meet the following criteria:• The fir

7-4Using EEPROMs for Program Storage SIMATIC 545/555/575 System ManualProgram Storage Options (continued)The EEPROM stores the following elements of t

7-5Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualYou can manage operation of EEPROMs by using SoftShop (select the menucommand PL

7-6Using EEPROMs for Program Storage SIMATIC 545/555/575 System Manual7.2 Configuring the CPU for Non-Volatile EEPROM Program StorageFollow the instru

7-7Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualNote location of notchesFigure 7-1 (E)EPROM Socket and Jumper Pins for –1103/–11

7-8Using EEPROMs for Program Storage SIMATIC 545/555/575 System ManualConfiguring the CPU for Non-Volatile EEPROM Program Storage (continued)The 575 C

7-9Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualE16E20E18Figure 7-3 Jumper Pin Settings for On-Board Memory Program Storage

PrefacexxSIMATIC 545/555/575 System ManualAdditional manuals that have relevant information include the following:• SIMATIC 545/555/575 Programming Re

7-10Using EEPROMs for Program Storage SIMATIC 545/555/575 System Manual7.3 Copying a Program into an EEPROMEnsure that you have configured the CPU to

7-11Using EEPROMs for Program StorageSIMATIC 545/555/575 System ManualIf an error occurs during the copy process it will be listed on theprogramming

7-12Using EEPROMs for Program Storage SIMATIC 545/555/575 System Manual7.4 Editing a Program Stored in an EEPROMYou can edit the program and data stor

Starting Up the System8-1SIMATIC 545/555/575 System ManualChapter 8Starting Up the System8.1 Powering Up the System 8-2. . . . . . . . . . . . . . .

Starting Up the System8-2SIMATIC 545/555/575 System Manual8.1 Powering Up the SystemThis section provides general guidelines for powering up your syst

Starting Up the System8-3SIMATIC 545/555/575 System Manual2. Initialize the CPU by completing the following procedures:• If you have not already done

Starting Up the System8-4SIMATIC 545/555/575 System Manual8.2 CPU Memory ConfigurationThe CPU user memory is user configurable. The actual ranges of m

Starting Up the System8-5SIMATIC 545/555/575 System ManualTable 8-2 545–1104/–1106 CPU Memory ConfigurationMemory TypeBlockAllocationSizeMemoryRequir

Starting Up the System8-6SIMATIC 545/555/575 System ManualCPU Memory Configuration (continued)Table 8-4 555–1104 CPU Memory ConfigurationMemory TypeBl

Starting Up the System8-7SIMATIC 545/555/575 System ManualTable 8-6 555–1106 CPU Memory ConfigurationMemory TypeBlockAllocationSizeMemoryRequiredper

PrefacexxiSIMATIC 545/555/575 System ManualSeries 505 products have been developed with consideration of the draftstandard of the International Elect

Starting Up the System8-8SIMATIC 545/555/575 System ManualCPU Memory Configuration (continued)Table 8-8 575–2105 CPU Memory ConfigurationMemory TypeBl

Troubleshooting9-1SIMATIC 545/555/575 System ManualChapter 9Troubleshooting9.1 Troubleshooting by Using Auxiliary Functions 9-2. . . . . . . . . . .

Troubleshooting9-2SIMATIC 545/555/575 System Manual9.1 Troubleshooting by Using Auxiliary FunctionsThe troubleshooting information in this chapter is

Troubleshooting9-3SIMATIC 545/555/575 System ManualTable 9-1 shows the effects of using AUX 10, AUX 11, and AUX 12. Table 9-1 Effects of Using AUX 10

Troubleshooting9-4SIMATIC 545/555/575 System ManualTroubleshooting by Using Auxiliary Functions (continued)AUX 17 (Compare PLC to Disk) compares the s

Troubleshooting9-5SIMATIC 545/555/575 System Manual• Key Always unlocked; the CPU does not have a key.• Mode Shows the CPU operating mode: RUN, PROGR

Troubleshooting9-6SIMATIC 545/555/575 System Manual9.2 Troubleshooting by Reading LEDsThe LEDs on the 545/555 CPUs are labeled CPU GOOD, RUN, and BATT

Troubleshooting9-7SIMATIC 545/555/575 System ManualThe LEDs on the 575 provide CPU status as listed in Table 9-3. NOTE: Since the CPU receives powe

Troubleshooting9-8SIMATIC 545/555/575 System Manual9.3 Troubleshooting CPU Fatal ErrorsNOTE: Always execute AUX 29 (PLC Operational Status) and make

Troubleshooting9-9SIMATIC 545/555/575 System ManualThe CPU enters a fatal error condition and ceases operation if one of theproblems listed below occ

1-1System OverviewSIMATIC 545/555/575 System ManualChapter 1System Overview1.1 Overview 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting9-10SIMATIC 545/555/575 System ManualTroubleshooting CPU Fatal Errors (continued)The following is a list of the 575 fatal errors: • Boa

Troubleshooting9-11SIMATIC 545/555/575 System ManualTable 9-5 Aux 29 Fatal Error Codes (continued)Code Description002A BUS error002B Address error002

Troubleshooting9-12SIMATIC 545/555/575 System ManualTroubleshooting CPU Fatal Errors (continued)Table 9-5 Aux 29 Fatal Error Codes (continued)Code Des

Troubleshooting9-13SIMATIC 545/555/575 System ManualWhen a fatal error occurs, the CPU attempts the following actions: • The CPU GOOD LED is turned o

Troubleshooting9-14SIMATIC 545/555/575 System ManualTroubleshooting CPU Fatal Errors (continued)When a fatal error occurs, the CPU causing the error a

Troubleshooting9-15SIMATIC 545/555/575 System ManualTry to clear the fatal error by following the steps listed below. When thePCG LED turns on, the f

Troubleshooting9-16SIMATIC 545/555/575 System Manual9.4 Troubleshooting CPU Non-Fatal ErrorsDefinitions of non-fatal errors and suggested courses of a

Troubleshooting9-17SIMATIC 545/555/575 System Manual9.5 Troubleshooting by Using Status WordsIn addition to auxiliary functions, the CPU provides ope

Troubleshooting9-18SIMATIC 545/555/575 System Manual9.6 Troubleshooting User EEPROMs or EPROMsPortable EEPROMs and EPROMs cannot usually be repaired a

Troubleshooting9-19SIMATIC 545/555/575 System Manual9.7 Troubleshooting Power SuppliesComplete the following steps when troubleshooting a power suppl

1-2System Overview SIMATIC 545/555/575 System Manual1.1 OverviewThis manual describes SIMATIC 545, 555, and 575 programmable controlsystems and encomp

Troubleshooting9-20SIMATIC 545/555/575 System ManualTroubleshooting Power Supplies (continued)9. Turn the fuse cap counterclockwise a half-turn with a

Troubleshooting9-21SIMATIC 545/555/575 System Manual9.8 Checking RS-485 (Twisted Pair) Cable InstallationTo locate problems with RS-485 communication

Troubleshooting9-22SIMATIC 545/555/575 System ManualChecking RS-485 (Twisted Pair) Cable Installation (continued)Line-to-line resistance that is above

Troubleshooting9-23SIMATIC 545/555/575 System Manual9.9 Checking PROFIBUS-DP Cable InstallationVerify the PROFIBUS-DP system cable installation using

Troubleshooting9-24SIMATIC 545/555/575 System Manual9.10 PROFIBUS-DP Communications Watchdog TimerMost slaves have a communications watchdog timer tha

Troubleshooting9-25SIMATIC 545/555/575 System Manual9.11 Troubleshooting 575 Improper LoginIf the 575 CPU does not log in to the local I/O properly,

System SpecificationsA-1SIMATIC 545/555/575 System ManualAppendix ASystem SpecificationsA.1 Physical and Environmental Specifications A-2. . . . . .

System SpecificationsA-2SIMATIC 545/555/575 System ManualA.1 Physical and Environmental SpecificationsTable A-1 Physical and Environmental Specificati

System SpecificationsA-3SIMATIC 545/555/575 System ManualA.2 General Series 505 SpecificationsTable A-2 General Series 505 SpecificationsInput PowerP

System SpecificationsA-4SIMATIC 545/555/575 System ManualA.3 575 Power Supply SpecificationsTable A-3 575 Power Supply SpecificationsPPX:575–6660 PPX:

1-3System OverviewSIMATIC 545/555/575 System ManualThe newer model 555 and 575 CPUs incorporate several new features andenhancements, including the f

System SpecificationsA-5SIMATIC 545/555/575 System ManualA.4 Series 505 Power Supply SpecificationsTable A-4 Series 505 Power Supply SpecificationsPP

Power and CompatibilityB-1SIMATIC 545/555/575 System ManualAppendix BPower and CompatibilityB.1 Power Consumption B-2. . . . . . . . . . . . . . . .

Power and CompatibilityB-2SIMATIC 545/555/575 System ManualB.1 Power ConsumptionTable B-1 shows the power consumption of 545 and 555 CPUs, with andwit

Power and CompatibilityB-3SIMATIC 545/555/575 System ManualTable B-3 shows the power requirements of the various Series 505 modules. Table B-3 Series

Power and CompatibilityB-4SIMATIC 545/555/575 System ManualPower Consumption (continued)Table B-3 Series 505 Module Power Requirements (continued)Mode

Power and CompatibilityB-5SIMATIC 545/555/575 System ManualTable B-3 Series 505 Module Power Requirements (continued)Model NumberDescriptionSpecialFu

Power and CompatibilityB-6SIMATIC 545/555/575 System ManualPower Consumption (continued)Table B-4 shows the DC current requirements for 575 VME device

Power and CompatibilityB-7SIMATIC 545/555/575 System ManualB.2 Module Compatibility with CPUsUnmodified Series 505 discrete I/O modules manufactured

Power and CompatibilityB-8SIMATIC 545/555/575 System ManualModule Compatibility with CPUs (continued)High Speed Counter modules (PPX:505–7002) manufac

Power and CompatibilityB-9SIMATIC 545/555/575 System ManualThe fifth through the eighth characters of the serial number determine themanufacturing da

1-4System Overview SIMATIC 545/555/575 System ManualOverview (continued)Series 505 programmable control systems can now communicate withPROFIBUS-DP I/

Upgrading Existing Series 500 InstallationsC-1SIMATIC 545/555/575 System ManualAppendix CUpgrading Series 500 InstallationsC.1 Series 500 System Inst

Upgrading Existing Series 500 InstallationsC-2SIMATIC 545/555/575 System ManualC.1 Series 500 System InstallationsYou can upgrade an existing Series 5

Upgrading Existing Series 500 InstallationsC-3SIMATIC 545/555/575 System ManualC.2 Upgrading a 520/520C/530/530C/530T SystemWhen you upgrade from a 5

Upgrading Existing Series 500 InstallationsC-4SIMATIC 545/555/575 System ManualUpgrading a 520/520C/530/530C/530T System (continued)Determine the numb

Upgrading Existing Series 500 InstallationsC-5SIMATIC 545/555/575 System ManualSeries 500 Base is:• PPX:500–5228(16 I/O Slots) or• PPX:500–5864(8 I/O

Upgrading Existing Series 500 InstallationsC-6SIMATIC 545/555/575 System ManualC.3 Upgrading an RS-485-Based 560/560T/565/565P SystemTo upgrade an exi

Upgrading Existing Series 500 InstallationsC-7SIMATIC 545/555/575 System ManualP/S555Series 505 I/O4, 8, or 16 slots[545/555]orVMEbus [575]Local I/OU

Upgrading Existing Series 500 InstallationsC-8SIMATIC 545/555/575 System ManualC.4 Upgrading an RF-Based 560/560T/565/565P SystemInstalling an RS-485/

Upgrading Existing Series 500 InstallationsC-9SIMATIC 545/555/575 System ManualP/S555Series 505 baseUpgrade PathP/S 560RCC56512 3RCC545or505–6860coax

Upgrading Existing Series 500 InstallationsC-10SIMATIC 545/555/575 System ManualUpgrading an RF-Based 560/560T/565/565P System (continued)To upgrade a

1-5System OverviewSIMATIC 545/555/575 System ManualSeries 505 RemoteI/O Channel (1 Mbaud)PROFIBUS-DPI/O Channel(12 Mbaud)Third PartyProductsSeries 50

Upgrading Existing Series 500 InstallationsC-11SIMATIC 545/555/575 System ManualP/SUpgrade PathP/S560RCC56512 3RCCP/SVMEbusLocal I/O575A505–6860VME B

Upgrading Existing Series 500 InstallationsC-12SIMATIC 545/555/575 System ManualC.5 Installing a PPX:500–5114–A RBCTo install the PPX:500–5114–A RBC i

Upgrading Existing Series 500 InstallationsC-13SIMATIC 545/555/575 System ManualRemote Base ControllerPower SupplyFigure C-5 Installed Series 500 RBC

Upgrading Existing Series 500 InstallationsC-14SIMATIC 545/555/575 System ManualInstalling a PPX:500–5114–A RBC (continued)When I/O channel communicat

Upgrading Existing Series 500 InstallationsC-15SIMATIC 545/555/575 System ManualTable C-1 Analog/Word Output StatesRBC Off/Freeze SelectionAnalog/Wor

Upgrading Existing Series 500 InstallationsC-16SIMATIC 545/555/575 System ManualInstalling a PPX:500–5114–A RBC (continued)As shown in Figure C-7, the

Upgrading Existing Series 500 InstallationsC-17SIMATIC 545/555/575 System ManualThe base thumbwheel shown in Figure C-7 is used to reset the Series 5

Upgrading Existing Series 500 InstallationsC-18SIMATIC 545/555/575 System ManualInstalling a PPX:500–5114–A RBC (continued)When the CPU logs an RBC of

Upgrading Existing Series 500 InstallationsC-19SIMATIC 545/555/575 System ManualC.6 RS-485/RF I/O Channel ConverterThe RS-485/RF (Coaxial) I/O Channe

Upgrading Existing Series 500 InstallationsC-20SIMATIC 545/555/575 System ManualRS-485/RF I/O Channel Converter (continued)Use the following procedure

1-6System Overview SIMATIC 545/555/575 System Manual1.2 System FeaturesTable 1-1 lists memory capacity, scan performance, and other features forthe CP

Upgrading Existing Series 500 InstallationsC-21SIMATIC 545/555/575 System ManualTo remove the PPX:505–6860, complete the following steps.1. If attach

Upgrading Existing Series 500 InstallationsC-22SIMATIC 545/555/575 System ManualRS-485/RF I/O Channel Converter (continued)Use the following instructi

Upgrading Existing Series 500 InstallationsC-23SIMATIC 545/555/575 System Manual2. Connect the RF (coaxial) cable to the PPX:505–6860 port that is la

Series 505 and VME ComponentsD-1SIMATIC 545/555/575 System ManualAppendix DSeries 505 and VME ComponentsD.1 Series 505 System Components D-2. . . . .

Series 505 and VME ComponentsD-2SIMATIC 545/555/575 System ManualD.1 Series 505 System ComponentsTable D-1 lists components used in Series 505 systems

Series 505 and VME ComponentsD-3SIMATIC 545/555/575 System ManualTable D-1 Series 505 System Components (continued)Component Part Number DescriptionP

Series 505 and VME ComponentsD-4SIMATIC 545/555/575 System ManualSeries 505 System Components (continued)Table D-1 Series 505 System Components (conti

Series 505 and VME ComponentsD-5SIMATIC 545/555/575 System ManualD.2 575 VME System ComponentsTable D-2 lists components used in 575 systems. Table D

Series 505 and VME ComponentsD-6SIMATIC 545/555/575 System ManualD.3 Recommended Spare PartsSiemens Energy & Automation, Inc., recommends that you

Series 505 and VME ComponentsD-7SIMATIC 545/555/575 System ManualThe following is the recommended list of spare parts for a 575 system:• PPX:575–2130

1-7System OverviewSIMATIC 545/555/575 System ManualTable 1-2 lists memory capacity, scan performance, and other features forthe newer model CPUs desc

575 I/O Module Specification & PinoutsE-1SIMATIC 545/555/575 System ManualAppendix E575 I/O Module Specifications & PinoutsE.1 Discrete AC In

575 I/O Module Specification & PinoutsE-2SIMATIC 545/555/575 System ManualE.1 Discrete AC Input ModuleThe discrete AC input module (PPX:575–4232)

575 I/O Module Specification & PinoutsE-3SIMATIC 545/555/575 System ManualTable E-2 shows connector pinouts for a discrete AC input module. Tabl

575 I/O Module Specification & PinoutsE-4SIMATIC 545/555/575 System ManualE.2 16 Input/16 Output 24 VDC ModuleThe discrete DC 16 input/16 output m

575 I/O Module Specification & PinoutsE-5SIMATIC 545/555/575 System ManualSpecifications for the discrete DC 16 input/16 output module are shown

575 I/O Module Specification & PinoutsE-6SIMATIC 545/555/575 System Manual16 Input/16 Output 24 VDC Module (continued)Table E-5 16 Input/16 Output

575 I/O Module Specification & PinoutsE-7SIMATIC 545/555/575 System ManualE.3 Discrete AC Output ModuleThe discrete AC output module (PPX:575–461

575 I/O Module Specification & PinoutsE-8SIMATIC 545/555/575 System ManualDiscrete AC Output Module (continued)Figure E-2 illustrates the effect t

575 I/O Module Specification & PinoutsE-9SIMATIC 545/555/575 System ManualE.4 Discrete Relay Output ModuleThe discrete relay output module (PPX:5

575 I/O Module Specification & PinoutsE-10SIMATIC 545/555/575 System ManualDiscrete Relay Output Module (continued)Table E-9 shows connector pinou

MANUAL PUBLICATION HISTORYSIMATIC 545/555/575 System ManualOrder Manual Number: PPX:505–8201–3Refer to this history in all correspondence and/or dis

1-8System Overview SIMATIC 545/555/575 System ManualSystem Features (continued)All CPUs offer the following features: • Support for I/O expansion usi

575 I/O Module Specification & PinoutsE-11SIMATIC 545/555/575 System ManualFigure E-3 shows a sample of field wiring for the discrete relay outpu

575 I/O Module Specification & PinoutsE-12SIMATIC 545/555/575 System ManualE.5 Discrete DC Output ModuleThe discrete DC output modules (PPX:575–45

575 I/O Module Specification & PinoutsE-13SIMATIC 545/555/575 System ManualTable E-11 shows the module specifications, and Figure E-6 shows the e

575 I/O Module Specification & PinoutsE-14SIMATIC 545/555/575 System ManualDiscrete DC Output Module (continued)Table E-12 shows connector pinouts

575 I/O Module Specification & PinoutsE-15SIMATIC 545/555/575 System ManualE.6 Discrete DC Input ModuleThe discrete low-voltage DC input module (

575 I/O Module Specification & PinoutsE-16SIMATIC 545/555/575 System ManualDiscrete DC Input Module (continued)Table E-14 shows connector pinouts

Enhancements in Late Model CPUsF-1SIMATIC 545/555/575 System ManualAppendix FEnhancements in Late Model CPUsF.1 Enhancements to Error Handling F-2. .

Enhancements in Late Model CPUsF-2SIMATIC 545/555/575 System ManualF.1 Enhancements to Error HandlingFor the 555–1103/–1104 CPUs Release 4.2 or greate

Enhancements in Late Model CPUsF-3SIMATIC 545/555/575 System Manual2. Since the CPU actually runs on compiled code stored in CL-memory,the CPU will n

Enhancements in Late Model CPUsF-4SIMATIC 545/555/575 System ManualF.2 Fast PROFIBUS-DP I/O Update TimesThe 555–1105/–1106 CPUs Release 5.2 or greater

1-9System OverviewSIMATIC 545/555/575 System ManualThe 545 and 555 systems offer the following additional features: • Local-base interrupt I/O that

Enhancements in Late Model CPUsF-5SIMATIC 545/555/575 System ManualNOTE: Be careful not to enter duplicate I/O references, because the firstreferenc

Enhancements in Late Model CPUsF-6SIMATIC 545/555/575 System ManualF.3 Memory Capacity of the 555–1106 CPUDue to internal CPU requirements, it was pre

Index-1IndexNumbers50X ignore mismatch mode, 5-22, 5-2450X RS-232 comm port, 5-24575. See VMEbusAAddress range, for Series 505 remote bases, 5-9Annex

Index-2 CCableconnecting modems, overview, 6-32PROFIBUS-DP installationsattaching connector, 6-28cable requirements, 6-22equipment needed, 6-21guideli

Index-3Dipswitches, continuedconfiguration of 575 CPU, 4-24–4-29daisy chain, 575 CPU, 4-41operating parameters, 545/555 CPU, 3-22Discrete AC input mo

Index-4 Features545/555-only, 1-9575-only, 1-10shared system, 1-8Floating point coprocessor, installing, 4-23Fusereplacing 575 battery fuse, 4-22repla

Index-5JJ1 Backplane connectors, pin assignments, 4-54J2 Backplane connectors, installing on 575VMEbus base, 4-56–4-59Jog switch, location, 2-5Jumper

Index-6 Pinouts, 575 CPU, continuedserial port connection, 4-47VME backplane, 4-54575 fault relay, 4-44575 modulesdiscrete AC input, E-3discrete AC ou

Index-7Programcopying into EEPROM, 7-10editing in EEPROM, 7-12softwareSoftShop, 1-11TISOFT, 1-11Program storageconfiguring CPU, 7-6–7-9EPROM/EEPROM,

Index-8 Series 505annex card, installing, in 575 CPU, 4-29baseinstalling 545/555 CPU, 3-14models available, 1-12, 3-4panel mounting, 3-6models availab

1-10System Overview SIMATIC 545/555/575 System ManualSystem Features (continued)The 575 system offers the following additional features: • Open VME s

Index-9TTechnical assistance, xxiTemperature, planning for, 4-6Series 505 base, 3-3VMEbus base, 4-5Termination and bias, overview, 6-24Third-party bo

Index-10 VMEbus, power supply, continuedpower consumption, 4-15replacing fuse, 9-19selecting voltage, 4-16troubleshooting, 9-19wiring guidelines, 4-17

                 

1-11System OverviewSIMATIC 545/555/575 System Manual1.3 Programming ToolsSIMATIC 505 SoftShopt for Windowsr is a Windows-based programmingsoftware th

1-12System Overview SIMATIC 545/555/575 System Manual1.4 Hardware OverviewThe base that contains a 545, 555, or 575 CPU and I/O modules is called thel

1-13System OverviewSIMATIC 545/555/575 System ManualTwo I/O channels are available for expansion I/O. • The Series 505 channel supports Series 505 an

2-1SIMATIC 545/555/575 System ManualPre-installation GuidelinesChapter 2Pre-installation Guidelines2.1 Planning Your Installation 2-2. . . . . . . .

2-2Pre-installation Guidelines SIMATIC 545/555/575 System Manual2.1 Planning Your InstallationPreparing the site for installation of your CPU consists

2-3SIMATIC 545/555/575 System ManualPre-installation Guidelines2.2 Safety ConsiderationsPre-installation planning and site preparation must include c

2-4Pre-installation Guidelines SIMATIC 545/555/575 System ManualSafety Considerations (continued)Provide a means—independent of the controller—for dis

LIST OF EFFECTIVE PAGESPages Description Pages DescriptionCover/Copyright Third EditionHistory/Effective Pages Third Editioniii — xxi Third Edition1-

2-5SIMATIC 545/555/575 System ManualPre-installation GuidelinesBypass the programmable control system with an external JOG or INCHswitch during machi

2-6Pre-installation Guidelines SIMATIC 545/555/575 System Manual2.3 575 Fault Relay OperationThe 575 CPU provides a normally open (NO) relay output (f

2-7SIMATIC 545/555/575 System ManualPre-installation GuidelinesPower-up ResetPower-offAUX 11 or AUX 12restartNon-fault575 CPUinitializationFault Dete

2-8Pre-installation Guidelines SIMATIC 545/555/575 System Manual575 Fault Relay Operation (continued)The time delay required for the fault relay to op

2-9SIMATIC 545/555/575 System ManualPre-installation GuidelinesIn Figure 2-5, relay CRM is the interposing relay, and FLT is a 24-volt relay,in the l

2-10Pre-installation Guidelines SIMATIC 545/555/575 System Manual575 Fault Relay Operation (continued)To use the fault relay to control the power to t

2-11SIMATIC 545/555/575 System ManualPre-installation Guidelines2.4 Guidelines for Fuses/Circuit BreakersUse the following guidelines for installing

2-12Pre-installation Guidelines SIMATIC 545/555/575 System Manual2.5 Electrical NoiseElectrical noise is defined as any unwanted electrical signal whi

2-13SIMATIC 545/555/575 System ManualPre-installation Guidelines2.6 Correcting Noise ProblemsWhen potential noise sources are identified, two methods

2-14Pre-installation Guidelines SIMATIC 545/555/575 System ManualCorrecting Noise Problems (continued)You can also use contact snubbing (shown in Figu

Contents iiiContentsPrefaceChapter 1 System Overview1.1 Overview 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-15SIMATIC 545/555/575 System ManualPre-installation GuidelinesThe second approach to handling noise problems is to isolate the problemdevice and it

2-16Pre-installation Guidelines SIMATIC 545/555/575 System Manual2.7 Wiring GuidelinesConsider the following guidelines before installing any system o

2-17SIMATIC 545/555/575 System ManualPre-installation Guidelines2.8 Grounding the Power System!WARNINGA good grounding system is essential for proper

2-18Pre-installation Guidelines SIMATIC 545/555/575 System ManualGrounding the Power System (continued)Use particular care when establishing the groun

2-19SIMATIC 545/555/575 System ManualPre-installation GuidelinesGround your 545/555 controller by following the guidelines below to ensurethat noise

2-20Pre-installation Guidelines SIMATIC 545/555/575 System ManualGrounding the Power System (continued)Cabling at the rear of the unit can be routed i

3-1SIMATIC 545/555/575 System ManualInstalling 505 System HardwareChapter 3Installing 505 System Hardware3.1 Overview of Installation Procedures 3-2.

3-2Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.1 Overview of Installation ProceduresThe following charts identify the tasks for

3-3SIMATIC 545/555/575 System ManualInstalling 505 System Hardware3.2 Enclosure and Temperature ConsiderationsAn enclosure should provide the followi

3-4Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.3 Series 505 BasesThe 545/555 CPU is housed in a Series 505 base. A base has slot

iv Contents2.4 Guidelines for Fuses/Circuit Breakers 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fus

3-5SIMATIC 545/555/575 System ManualInstalling 505 System Hardware3.4 Rack Mounting Series 505 BasesUse the following steps for mounting a PPX:505–65

3-6Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.5 Panel Mounting Series 505 BasesUse the following steps for panel mounting in an

3-7SIMATIC 545/555/575 System ManualInstalling 505 System HardwareTable 3-2 Series 505 Base Dimensions0.85(22)A10.47(266)8.97(228)1.47(37)BMeasuremen

3-8Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.6 Installing Series 505 Power SupplyThe total power consumption of all I/O module

3-9SIMATIC 545/555/575 System ManualInstalling 505 System Hardware2. If you are installing the PPX:505–6660 or PPX:505–6660–A or –Bpower supply, conn

3-10Installing 505 System Hardware SIMATIC 545/555/575 System ManualInstalling Series 505 Power Supply (continued)After installing the power supply, y

3-11SIMATIC 545/555/575 System ManualInstalling 505 System Hardware3. Insert wires as appropriate for your power supply module, and tightenscrews to

3-12Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.7 Installing the PROFIBUS-DP Annex Card (Optional)To install the PROFIBUS-DP ann

3-13SIMATIC 545/555/575 System ManualInstalling 505 System HardwareSIMATIC545545–1105CPU GOODRUNBATT GOODPROFIBUS-DPDipswitchFigure 3-6 Installing th

3-14Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.8 Installing the 545/555 CPUThe second slot from the left (beside the power supp

Contents v3.9 Replacing and Handling the Battery 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lithiu

3-15SIMATIC 545/555/575 System ManualInstalling 505 System Hardware4. Carefully push the module into the slot until it mates with thebackplane connec

3-16Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.9 Replacing and Handling the BatteryThe 545–1105/1106 and 555–1105/1106 CPUs use

3-17SIMATIC 545/555/575 System ManualInstalling 505 System HardwareFollow these steps to replace the battery:1. Maintain power to the CPU.2. Open the

3-18Installing 505 System Hardware SIMATIC 545/555/575 System ManualReplacing and Handling the Battery (continued)The 545–1103/1104 and 555–1103/1104

3-19SIMATIC 545/555/575 System ManualInstalling 505 System HardwareUse the following safety instructions to minimize the risk of personal injuryor fi

3-20Installing 505 System Hardware SIMATIC 545/555/575 System ManualReplacing and Handling the Battery (continued)ATTENTION: Danger of explosion if ba

3-21SIMATIC 545/555/575 System ManualInstalling 505 System Hardware3. Remove the CPU from the chassis and place the CPU, component-sideup, on a stati

3-22Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.10 Setting the CPU DipswitchesDipswitches are used to set 545/555 CPU operating

3-23SIMATIC 545/555/575 System ManualInstalling 505 System HardwareSwitches 3 through 8 are used to set baud rates for Ports 1 and 2. Switches3, 4, a

3-24Installing 505 System Hardware SIMATIC 545/555/575 System ManualSetting the CPU Dipswitches (continued)The 545 and 555 CPUs have two communication

vi Contents4.6 Installing the PPX:575–2130 VMEbus Base 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanica

3-25SIMATIC 545/555/575 System ManualInstalling 505 System HardwareFor Communication Port 2, the maximum permissible cable length dependson the type

3-26Installing 505 System Hardware SIMATIC 545/555/575 System Manual3.11 Installing Series 505 I/O ModulesA mix of I/O modules can be used with one ba

3-27SIMATIC 545/555/575 System ManualInstalling 505 System HardwareFigure 3-14 shows the installation of a module in a Series 505 base.Minimum torque

3-28Installing 505 System Hardware SIMATIC 545/555/575 System ManualInstalling Series 505 I/O Modules (continued)Figure 3-16 shows the two types of te

4-1SIMATIC 545/555/575 System ManualInstalling 575 System HardwareChapter 4Installing 575 System Hardware4.1 Overview of Installation Procedures 4-2.

4-2Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.1 Overview of Installation ProceduresThe following chart identifies the tasks for

4-3SIMATIC 545/555/575 System ManualInstalling 575 System Hardware4.2 Features of the PPX:575–2130 VMEbus BaseThe 575–2104, –2105, and –2106 CPUs are

4-4Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.3 Features Required of a Third-Party VMEbus BaseIn order to use a 575 CPU in a th

4-5SIMATIC 545/555/575 System ManualInstalling 575 System Hardware4.4 Enclosure and Temperature ConsiderationsAn enclosure should provide the followi

4-6Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.5 Installing the Fan AssemblyYou can operate the PPX:575–2130 base with the fan a

Contents vii4.13 Wiring the Fault Relay 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7SIMATIC 545/555/575 System ManualInstalling 575 System HardwareThe 16-slot VMEbus base provides space under the lower module guiderailsto install

4-8Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling the Fan Assembly (continued)Mount the fan assembly under the lower guide

4-9SIMATIC 545/555/575 System ManualInstalling 575 System HardwareThe fan assembly is fused to protect the hardware from over-voltage orother adverse

4-10Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.6 Installing the PPX:575–2130 VMEbus BaseFigure 4-4 shows the physical dimension

4-11SIMATIC 545/555/575 System ManualInstalling 575 System HardwareUse the following steps for mounting a PPX:575–2130 base in a standard19-inch rack

4-12Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling the PPX:575–2130 VMEbus Base (continued)Figure 4-7 shows the measuremen

4-13SIMATIC 545/555/575 System ManualInstalling 575 System Hardware4. Install #10 screws through each bracket hole to attach the base to thesub-panel

4-14Installing 575 System Hardware SIMATIC 545/555/575 System Manual4.7 Installing the 575 Power SupplyTwo power supplies are available for use in 575

4-15SIMATIC 545/555/575 System ManualInstalling 575 System HardwareTable 4-2 Power Supply SpecificationsInput Specifications PPX:575–6660 Power Suppl

4-16Installing 575 System Hardware SIMATIC 545/555/575 System ManualInstalling the 575 Power Supply (continued)If you have a PPX:575–6663 power supply