
SINAMICS S120 Drive Technology 1FW6 Built-in torque motors SINAMICSConfiguration Manual · 05/20091FW6 built-in torque motorsSINAMICS S120s
Table of contents 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 11 11 Maintenance and repairs ...
System integration 77.1 System requirements Components The drive system that feeds a motor comprises an infeed module, a power module and a control
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System integration 7.1 System requirements Permissible voltages The following table shows the permissible line voltages of TN line supply systems fo
System integration 7.1 System requirements Note In systems where direct drives are used on controlled infeeds, electrical oscillations can occur
System integration 7.2 Encoders ● Quantification of the angular signal and speed signal (the number of encoder lines and their multiplication in th
System integration 7.2 Encoders Note To ensure a high control loop dynamic response (high kV factor), rapid, overshoot-free positioning, and sm
System integration 7.2 Encoders ವವವವವವ*RRGHQFRGHUDUUDQJHPHQW/DUJHGLVWDQFHEHWZHHQWKHPRWRUDQGPRWRUHQFRGHU/DFNRIULJLGLW\GXHWR
System integration 7.3 Bearings 7.3 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for direct rotary or swivel axes. To se
System integration 7.4 Braking concepts The design of mechanical braking systems depends on the maximum kinetic energy, that is, the maximum moment
System integration 7.4 Braking concepts 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 111 3. Mechanical braking v
Interfaces 88.1 Overview Electrical connection components Table 8- 1 Overview of available motor types with respect to the position of the electric
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General safety guidelines 1 Please observe all the relevant safety instructions to avoid personal and/or material damage. In particular, you must obs
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-11 Electrical connection (axial)
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-12 Electrical connection (axial) w
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-13 Electrical connection (axial)
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-14 Electrical connection (axial) w
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Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-17 Electrical connection (radial,
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-18 Electrical connection (radial
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-19 Electrical connection (radial,
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7< Figure 8-20 Electrical connection (radial
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General safety guidelines 1.1 Observing and complying with safety guidelines 4. Operational electrical, magnetic, and electromagnetic fields that c
Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7<6WDWRU&RQQHFWLRQEORFN Figure 8-23 Ele
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Interfaces 8.1 Overview $OOGLPHQVLRQVLQPP6LQJOHFRUHSRZHUFDEOHV6LJQDOFDEOH[37&[.7<6WDWRU&RQQHFWLRQEORFN Figure 8-26 Elect
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Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in
Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in m
Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in
Interfaces 8.1 Overview Table 8- 3 Specifications for the signal cable on the stator Motor type Diameter "d2" in mm 1) No. of cores (si
General safety guidelines 1.2 Handling direct drives and components 1.2 Handling direct drives and components DANGER There is danger of death,
Interfaces 8.1 Overview 3RZHUFRQQHFWRUVL]H3ROHSDWWHUQYLHZRIPDWLQJVLGHLVQRWHYDOXDWHGE\WKH60([6LJQDOFRQQHFWRU03ROHSDWWHUQ
Interfaces 8.2 Electrical connections 8.2 Electrical connections DANGER Risk of death, serious personal injury (electrical shock), and/or materia
Interfaces 8.2 Electrical connections The cables for the power connection are brought out at the front of the stator (B side). The open cable end
Interfaces 8.2 Electrical connections Temperature sensor connection A connector is used to connect the signal cable to the SME12x (Sensor Module Ext
Interfaces 8.2 Electrical connections 8.2.3 Shielding, grounding, and equipotential bonding Rules Correct installation and connection of the cabl
Interfaces 8.3 Cooler connection NOTICE With 1FW6 built-in torque motors featuring single-core power cables without a PE cable, a connection point
Interfaces 8.3 Cooler connection In the case a built-in torque motor with a cooling jacket, the coolant must be supplied/discharged via two holes
Interfaces 8.3 Cooler connection &XVWRPHUKRXVLQJ2XWJRLQJIHHGHUH[LWSRLQW2ULQJV5RWRU6WDWRU/RFDWLQJKROHURWRU$OOGLPHQVLRQVLQPP,QOHW:DWHU
Interfaces 8.3 Cooler connection ,QWHUQDOGLDPHWHUVWDWRU3UHFLVLRQFRROHU0DLQFRROHU[*GHSWK[0GHSWK$OOGLPHQVLRQVLQPP6WDWRU
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General safety guidelines 1.3 Use for the intended purpose 1.3 Use for the intended purpose DANGER There is a risk of death, serious personal inj
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Interfaces 8.3 Cooler connection 1FW6 Built-in torque motors 158 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 Hoses for the cooling system T
Commissioning 99.1 Safety guidelines for commissioning DANGER Risk of death, serious personal injury, and/or material damage if a machine that doe
Commissioning 9.1 Safety guidelines for commissioning WARNING The surface temperature of the motors may be more than 100 °C (212 °F). Risk of burn
General safety guidelines 1.4 Danger from strong magnetic fields 1.4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magn
Commissioning 9.1 Safety guidelines for commissioning The following two methods can be used for all 1FW6 torque motor sizes: ● Movement-based pro
Commissioning 9.2 Procedure Commissioning the cooling circuits Before the cooling circuits are charged, they must be rinsed with the cooling medium.
Commissioning 9.2 Procedure 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 163 Wiring ● The connection to the phas
1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 165 Operation 1010.1 Safety guidelines for operation DANGER Due to t
Maintenance and repairs 1111.1 Safety information for maintenance and repairs DANGER Risk of death, serious personal injury and/or material damage
Maintenance and repairs 11.1 Safety information for maintenance and repairs DANGER Risk of burns Risk of pressure surges: Do not switch the cooler
Maintenance and repairs 11.2 Safety guidelines for high-voltage test 11.2 Safety guidelines for high-voltage test Guidelines for inspecting the i
Maintenance and repairs 11.4 Test and replacement intervals of the cooling medium 1FW6 Built-in torque motors 170 Configuration Manual, 05/2009,
General safety guidelines 1.4 Danger from strong magnetic fields Danger from strong magnetic fields DANGER Strong magnetic fields can pose a risk
Storage and transport 1212.1 Packaging, storage, and transport guidelines When packing/unpacking and transporting torque motors or rotors, take meas
Storage and transport 12.2 Safety note regarding lifting devices 1FW6 Built-in torque motors 172 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP
Environmental compatibility 1313.1 Environmental compatibility during production ● There is no need to transport hazardous materials. ● The packag
Environmental compatibility 13.2 Disposal 1FW6 Built-in torque motors 174 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 13.2.2 Disposing of
Technical data and characteristics 14 The technical data and characteristics for the 1FW6 Built-in torque motors are specified in this Chapter. This
Technical data and characteristics 14.1 Explanations of the formula abbreviations Boundary conditions UZK Converter DC link voltage (direct volta
Technical data and characteristics 14.1 Explanations of the formula abbreviations nMAX,MMAX Maximum speed up to which the motor can deliver the ma
Technical data and characteristics 14.1 Explanations of the formula abbreviations 7LPHW, FRQVW7HPSHUDWXUH7 Figure 14-1 Thermal time constant
Technical data and characteristics 14.1 Explanations of the formula abbreviations Data, main motor cooler QH,MAX Maximum heat loss dissipated vi
Technical data and characteristics 14.1 Explanations of the formula abbreviations 3UHVVXUHGURSDWUHFRPPHQGHGPLQLPXPYROXPHIORZUDWHDFFRUGLQJWR
General safety guidelines 1.4 Danger from strong magnetic fields DANGER Strong attractive forces on magnetizable materials lead to a great dange
Technical data and characteristics 14.1 Explanations of the formula abbreviations Speed-torque diagram The circle on the torque axes shown in the
Technical data and characteristics 14.2 Data sheets and diagrams 14.2 Data sheets and diagrams 14.2.1 1FW6090-xxxxx-xxxx Data sheet 1FW6090-xxB05-
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx Data, main motor
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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.2 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Table 14- 5 1FW6130-xxB05
General safety guidelines 1.5 Electrical shock hazard! 1.5 Electrical shock hazard! DANGER Electrical shock hazard! When an installed torque moto
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6130 Symbol Unit -xxB05-0Kxx -xxB05-1Jxx Temperature incre
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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.3 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Table 14- 9 1FW6150-xxB05
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6150 Symbol Unit -xxB05-1Jxx -xxB05-4Fxx Temperature incre
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB07-xxxx Table 14- 10 1FW6150-xxB07-2Jxx, 1FW6150-xxB07-4Fxx
Preface 1General safety guidelines 2Description of the motor SINAMICS S120 Motor components of the built-in motor and options 3 Drive Techno
General safety guidelines 1.7 Pictograms supplied for 1FW6 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 21 1.7 P
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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.4 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxx Table 14- 13 1FW6160-xxB0
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Description of the motor 2 1FW6 built-in torque motor 2.1 Properties 2.1.1 Overview 1FW6 torque motors are designed as built-in motors for use in
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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.5 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx Table 14- 22 1FW6190-xx
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperat
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Description of the motor 2.1 Properties and spacer film. For a complete drive unit, an additional bearing and rotary transducer are required. The pr
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Data f
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL 10
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Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Rotor moment of ine
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Description of the motor 2.2 Technical features 2.1.3 Applications In conjunction with the SINAMICS S120 drive system (booksize or blocksize form
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Description of the motor 2.2 Technical features Technical feature Version Cooling method Water cooling: Jacket cooling, size 1FW609, 1FW613, 1FW61
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB07-xxxx Table 14- 32 1FW6230-xxB07-1Jxx, 1FW6230-xxB07-2Jx
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Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB15-xxxx Table 14- 36 1FW6230-xxB15-4Cxx, 1FW6230-xxB15-5Gx
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB15-4Cxx -xxB15-5Gxx -xxB15-8Fxx Data for
Description of the motor 2.2 Technical features Long-term storage: Class 1K3 and class 1Z1 have a different upper relative humidity Transport: C
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of i
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6230-xxx15-xxxx ):[[%&[[7RUTXHRYHUVSHHG7
Technical data and characteristics 14.2 Data sheets and diagrams 6KRUWFLUFXLWEUDNLQJWRUTXHRYHUVSHHG%UDNLQJWRUTXH0%5LQ1P0DLQFRROHUDQGSU
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6230-xxB20-xxxx Table 14- 38 1FW6230-xxB20-5Gxx, 1FW6230-xxB20-8Fxx,
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Data f
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL 10
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Technical data and characteristics 14.2 Data sheets and diagrams 14.2.7 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx Table 14- 40 1FW6290-xxB0
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Symbol Unit -xxB07-5Gxx -xxB07-0Lxx -xxB07-2Pxx Temper
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6290-xxx07-xxxx ):[[%*[[7RUTXHRYHUVSHHG7RUTX
Description of the motor 2.2 Technical features Table 2- 6 Mechanical ambient conditions Long-term storage: Class 1M2 Transport: Class 2M2 Fixed
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB11-xxxx Table 14- 41 1FW6290-xxB11-7Axx, 1FW6290-xxB11-0Lx
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Symbol Unit -xxB11-7Axx -xxB11-0Lxx -xxB11-2Pxx Data for
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6290-xxx11-xxxx ):[[%$[[7RUTXHRYHUVSHHG7RU
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB15-xxxx Table 14- 42 1FW6290-xxB15-7Axx, 1FW6290-xxB15-0Lxx,
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Symbol Unit -xxB15-7Axx -xxB15-0Lxx -xxB15-2Pxx Data f
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6290-xxx15-xxxx ):[[%$[[7RUTXHRYHUVSHHG7RUTX
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB20-xxxx Table 14- 43 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Px
Technical data and characteristics 14.2 Data sheets and diagrams 1FW6 Built-in torque motors 278 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP
Installation drawings/Dimension drawings 1515.1 Installation situation for motors with a cooling jacket Design information for installation hole and
Installation drawings/Dimension drawings 15.2 Explanation of installation drawings 15.2 Explanation of installation drawings Installation dimension
Description of the motor 2.3 Selection and ordering data 2.3 Selection and ordering data Table 2- 7 Built-in torque motors: overview (part 1 of
Installation drawings/Dimension drawings 15.2 Explanation of installation drawings Note Siemens AG reserves the right to change the motor dimen
Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings &RROLQJVO
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Installation drawings/Dimension drawings 15.3 Installation drawings/Dimension drawings 1FW6 Built-in torque motors Configuration Manual, 05/2009,
Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque1) MN in Nm Max. torque MMAX in Nm Rated current1) IN in
Appendix AA.1 Recommended manufacturers Information regarding third-party products NOTICE This document contains recommendations relating to third
Appendix A.1 Recommended manufacturers Serto GmbH Kasseler Strasse 64 D-34277 FULDABRÜCK, Germany Phone: +49 (0) 5 61 - 5 80 04 - 0 Fax: +49 (0)
Appendix A.1 Recommended manufacturers Hydac International GmbH Industriegebiet 66280 Sulzbach/Saar, Germany Phone: +49 (0) 68 97 - 5 09 - 01 E
Appendix A.1 Recommended manufacturers A.1.4 Supply sources for braking elements HEMA Maschinen und Apparateschutz GmbH Seligenstädter Straße 82
Appendix A.2 Fax form for suggestions/corrections (copy template) A.2 Fax form for suggestions/corrections (copy template) Should you come acros
Appendix A.3 List of abbreviations A.3 List of abbreviations abs. WMS Absolute angular position measuring system, absolute encoder BGR Health and
Appendix A.3 List of abbreviations 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 297 SW Software Temp-F Circuit
1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 299 Index A Abbreviations, 297 Accidents First aid, 19 Anti-corrosion p
Index G Grounding, 145 H Heat-exchanger unit, 51 High-voltage test, 169 Hoses for the cooling system, 158 Hotline, 6 I Incorrect commutation, 106 In
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to p
Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque1) MN in Nm Max. torque MMAX in Nm Rated current1) IN
Index 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 301 Temp–S Evaluation, 48 Third-party products, 291 Tightening
www.siemens.com/motioncontrolSubject to change© Siemens AG 2009Siemens AGIndustry SectorDrive TechnologiesMotion Control SystemsPostfach 318091050
Description of the motor 2.3 Selection and ordering data Table 2- 8 Built-in torque motors: overview (part 2 of 2) Order desig. / size Rated power
Description of the motor 2.3 Selection and ordering data Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm I
Description of the motor 2.4 Order designation Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm Internal diam
Description of the motor 2.4 Order designation 2.4.2 Standard 1FW6 built-in torque motor &XUUHQWUHTXLUHPHQWVLQIRUPDWLRQRQ0RWRU0RGXOH)
Description of the motor 2.4 Order designation 2.4.3 Stator as individual component &XUUHQWUHTXLUHPHQWVLQIRUPDWLRQRQ0RWRU0RGXOH) 6,1$
Description of the motor 2.4 Order designation 2.4.4 Rotor as individual component ): [[ 5 $ [[ $$)UDPHVL]HH[WHUQDOGLDPHWHURIVWDW
Description of the motor 2.4 Order designation 2.4.6 Cooling connection adapter ): [[ % $ $$'LUHFWO\GULYHQKROORZVKDIWPRWRU
Description of the motor 2.4 Order designation Note If, for design reasons, only individual components can be installed (stator and rotor separ
Description of the motor 2.5 Motor rating plate 1FW6 Built-in torque motors 40 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 2.5 Motor ratin
Preface Information on the documentation At http://www.siemens.com/motioncontrol/docu information is available on the following topics: ● Ordering d
Motor components of the built-in motor and options 33.1 Overview of the motor construction Motor components The built-in torque motor contains the f
Motor components of the built-in motor and options 3.1 Overview of the motor construction 6WDWRUZLWKFRROLQJMDFNHW5RWRUZLWKSHUPDQHQWPDJQHWV7UDQV
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Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 1 Cooling method Size Cooling jacket Integrated cooling
Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 2 Technical data for the PTC thermistor triplet (PTC tr
Motor components of the built-in motor and options 3.2 Thermal motor protection Note The PTC thermistors do not have a linear characteristic and
Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 3 Technical data of the KTY 84 PTC thermistor Name Desc
Motor components of the built-in motor and options 3.3 Cooling 3.2.2 Evaluation of the temperature sensors for motor protection Temp–S Temp–S is us
Motor components of the built-in motor and options 3.3 Cooling NOTICE If the heat from the rotor cannot be sufficiently dissipated via the flang
Motor components of the built-in motor and options 3.3 Cooling 3.3.1 Cooling circuits Cooling circuit requirements We recommend that the cooling ci
Preface Technical Support If you have any technical questions, please contact our hotline: Europe / Africa Phone +49 180 5050 222 Fax +49 18
Motor components of the built-in motor and options 3.3 Cooling Coolant intake temperature The intake temperatures must be selected in such a way t
Motor components of the built-in motor and options 3.3 Cooling During continuous operation, the motor can only be loaded to the extent that the effe
Motor components of the built-in motor and options 3.3 Cooling 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 53 Ge
Coupled motors 44.1 Parallel operation of several motors Parallel operation of several motors on one axes Provided that certain prerequisites are fu
Coupled motors 4.1 Parallel operation of several motors CAUTION If the angular position is set incorrectly, this can result in a thermal overload
Coupled motors 4.1 Parallel operation of several motors 0DVWHUJQ\HJ\SNEQZK7HUPLQDOER[RUVKLHOGSODWHJQ\HJ\SNEQZK&RQQHFWLRQVLGH3RZHU0RGXOH
Coupled motors 4.1 Parallel operation of several motors DANGER Risk of electric shock! Signal conductors left unassigned must be insulated. The in
Coupled motors 4.1 Parallel operation of several motors 4.1.2 Janus arrangement 0$67(5 672.(57HU PLQDOEO RFN6WDWRU5RWRU&HQWHUKROH&HQWHU
Coupled motors 4.1 Parallel operation of several motors 1FW6 Built-in torque motors 60 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 0$67(5 6
Preface 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 7 EC Declaration of Conformity The EC Declaration of Conform
Configuring the motor 55.1 Procedure Requirements Your choice of torque motor depends on the following factors: ● The peak and continuous torque re
Configuring the motor 5.1 Procedure (QG6WDUW<(6<(61212<(6120D[LPXPVSHFLILHGVSHHGJUHDWHUWKDQPD[LPXPVSHHGDWSHDNWRUTXH"'RHV
Configuring the motor 5.1 Procedure 5.1.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is dire
Configuring the motor 5.1 Procedure Angle-time diagrams and speed-time diagrams can be converted to angular acceleration-time diagrams α (t) in acco
Configuring the motor 5.1 Procedure Determining the required motor torque The frictional torque characteristic can be determined on the basis of t
Configuring the motor 5.1 Procedure 0HII If the individual torques are stable in each section, the integral can be simplified to create a totals fo
Configuring the motor 5.1 Procedure 5.1.5 Uneven current load If the load is uneven over a long period of time, the motor must only be operated a
Configuring the motor 5.1 Procedure Determining the motor torque-speed diagram If a motor torque-speed diagram is not available, the relevant values
Configuring the motor 5.1 Procedure no longer purely sinusoidal. As a result, the torque generated by the motor is no longer uniform but instead h
Configuring the motor 5.1 Procedure Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual m
Configuring the motor 5.2 Example(s) The speed n in rpm can be converted to the angular velocity as follows: Example: converting the speed n = 80
Configuring the motor 5.2 Example(s) General conditions for positioning within a defined period ● Moment of inertia in kgm2: J = 5.1 kg m2; moving
Configuring the motor 5.2 Example(s) Figure 5-8 Ideal traversing profile with angular acceleration α (t), angular velocity ω (t), and angle φ (
Configuring the motor 5.2 Example(s) transitional phases between acceleration/deceleration and the resulting angle changes are not taken into accoun
Configuring the motor 5.2 Example(s) The accelerating torque Ma can now be corrected as follows: Ma = (5.1 kgm2 + 0.0465 kgm2) • 52.36 rad/s2 = 26
Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 5.3 Short-time duty S2 and intermittent duty S3 Short-time duty S2 In the cas
Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP
Motor assembly 66.1 Motor assembly Important information about motor assembly Before assembling the motor, the assembly instructions provided in thi
Motor assembly 6.1 Motor assembly WARNING The machine construction must be designed in such a way that both the rotor and the stator are each secu
Table of contents Preface ...
Motor assembly 6.1 Motor assembly Radial and axial forces )D)U 1 Rotor with permanent magnets 2 Stator Fa Axial attractive force Fr Radial a
Motor assembly 6.1 Motor assembly Example With torque motor 1FW6090-0Px010-xxxx (active component length: 100 mm), the eccentricity is 0.2 mm, for e
Motor assembly 6.1 Motor assembly Mounting system The following must be taken into account when the torque motor is mounted: ● Only use new (unus
Motor assembly 6.1 Motor assembly Type series Screw (strength class) Tightening torque MA in Nm 1FW6160-xxB05-xxxx to 1FW6160-xxB15-xxxx M8 (8.8)
Motor assembly 6.1 Motor assembly 1. Preparing and cleaning the mounting surfaces for motor parts and the machine. – Deburr and round off the ho
Motor assembly 6.1 Motor assembly 8. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film can be easily remove
Motor assembly 6.1 Motor assembly *XLGHVVOHHYHEHDULQJV6KDIW DANGER Risk of compression when the rotor is lowered. Take extreme care. 3. U
Motor assembly 6.1 Motor assembly 6.1.2 Cooler connection For more information about connecting the cooler, see "Interfaces". Installing
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Table of contents 4.1.2 Janus arrangement ...
Motor assembly 6.1 Motor assembly The following should be observed when routing and connecting up motor supply cables: ● The minimum bending radi
Motor assembly 6.1 Motor assembly 6.1.5 Installation examples Note The examples provided below are not necessarily complete nor are they suitabl
Motor assembly 6.1 Motor assembly Image title Description Part-turn actuator with torque motor with cooling jacket The construction shown is idea
Motor assembly 6.1 Motor assembly (OHFWULFDOFRQQHFWLRQ&RROHUFRQQHFWLRQ5RWDU\WDEOH7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-4 Rotary tabl
Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQURWDWHGE\r(OHFWULFDOFRQQHFWLRQ5RWDU\WDEOH7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-5
Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ(OHFWULFDOFRQQHFWLRQ3DUWWXUQDFWXDWRU7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-6 Part-
Motor assembly 6.1 Motor assembly /RRVHQWUDQVSRUWDWLRQORFNV 0RWRUEXLOWLQWRPDFKLQHFRQVWUXFWLRQ7UDQVSRUWDWLRQORFNV Figure 6-7 Installi
Motor assembly 6.1 Motor assembly (OHFWULFDOFRQQHFWLRQ&RROHUFRQQHFWLRQ3DUWWXUQDFWXDWRU7RUTXHPRWRUZLWKFRROLQJMDFNHW Figure 6-8 Part-turn
Motor assembly 6.1 Motor assembly &RROHUFRQQHFWLRQ(OHFWULFDOFRQQHFWLRQ5ROOHUGULYH7RUTXHPRWRUZLWKLQWHJUDWHGFRROLQJ Figure 6-9 Roller dri
Motor assembly 6.2 Protecting the motor components 1FW6 Built-in torque motors 100 Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 6.2 Protect
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