-
SINUMERIK 840C
1
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SIMODRIVE 611-D
1
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Installation Instructions
1
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SINUMERIK
4
-
documentation
4
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Preliminary Remarks
5
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Contents
8
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. . 12–86
15
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1.1 Prerequisites
21
-
1.2 Visual inspection
21
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1.2.2 Grounding system
23
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1.2.3 Position encoders
23
-
1.2.4 Cable laying
23
-
1.2.5 Cables
24
-
1.2.6 Shielding
24
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1.2.8 Operator panel
24
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1.2.9 Overall state
24
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1.2.10 Jumpering
25
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1.2.12 Input units
25
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1.3 Standard/Export version
26
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Signatures
28
-
* BIOS version
29
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(as from SW 2)
31
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GEN. RESET
35
-
Caution:
38
-
PASSWORD
43
-
Entries cannot be made until
47
-
END OF SECTION
50
-
3 PLC Installation
51
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3.2 PG function via MMC
52
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3 PLC Installation
53
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3.2 PG function via MMC
53
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3.3 PLC general reset
55
-
3.5 PLC diagnostics
58
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3.5.1 LED display
58
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S Up to software version 2:
60
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3.5.4 PLC status
61
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S Reading data words
62
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3.5.5 Timeout analysis
63
-
4.2 NC Service
71
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S Parameter set conversion
72
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S Service no
72
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Data range
73
-
2nd screen
78
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1st screen
80
-
4.4 PC data
84
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Keyswitch
85
-
S the language
88
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4.4.2.1 Keywords
89
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S DEUTSCH
90
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S ENGLISH
90
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S ITALIANO
90
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S FRANÇAIS
90
-
S ESPAÑOL
90
-
4.4.2.3 Format for log masks
91
-
PROTMASK1 K = OT < 4
92
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PROTMASK1 K > OP < 100
92
-
PROTMASK2 N1000 – 110000
92
-
38 d 1 1 0 L
100
-
4.4.4 Color definition tables
101
-
MACHINE and softkey EDIT
102
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6FC5 103–0ABVV–VAA1
104
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4 MMC Area Diagnosis
106
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4.4.5 Color mapping lists
106
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4.4.5 Color mapping lists
107
-
4.4.7 Cycles
111
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ACTIVATE
113
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Backup menu tree
116
-
4.7 Customer UMS
118
-
4.8 Functions up to SW 2
119
-
120
-
120
-
120
-
PC data exist. Overwrite ?
121
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4.8.2 PLC data (up to SW 2)
122
-
4.8.3 PCF files (up to SW 2)
123
-
Creating a new file
124
-
Editing the PCF files:
125
-
PC data exists. Overwrite?
126
-
Setting data for PCF files:
127
-
5 Machine Data Dialog
129
-
(MDD – as from SW 3)
129
-
S Function:
130
-
S Setpoint:
130
-
S Actual value 1:
130
-
S Actual value 2:
131
-
Password
132
-
Calc. con
133
-
Copy to
134
-
Paste from
134
-
S Other errors:
135
-
5.2.1 NC configuration
137
-
5.2.1 NC configuration
138
-
5.2.2 NC machine data
139
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(1) NC MD/General NC MD
140
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(2) NC-MD/Geometry motion
140
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(3) NC-MD/Channel
140
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(4) NC-MD/Axis
140
-
(5) NC-MD/Spindle
141
-
(7) No explanation here
141
-
(as from SW 4)
143
-
5.3.1 PLC configuration
146
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5.3.1 PLC configuration
147
-
5.3.2 PLC machine data
148
-
5.3.2 PLC machine data
149
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5.4.1 Drive configuration
150
-
(1) Drive MD/Axis (FDD)
151
-
(2) Drive MD/Spindle (MSD)
151
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IKA data
157
-
5.7.1 Edit list
159
-
5.7.1 Edit list
160
-
Saving and loading NQEC data
161
-
NC machine data structure
169
-
S MD 3840, MD 2000 (FDD)
171
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S MD 4600, MD 4000 (MSD)
171
-
(18/36 A) (as from SW3)
174
-
S MD 3840, MD 2000 (VSA)
178
-
S MD 4600, MD 4000 (HSA)
178
-
5.10 Configuring the MDD
179
-
5.10.1 Description
179
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S Data lists (e.g.)
180
-
S Text lists (e.g.)
180
-
S Semantic lists (e.g.)
180
-
S Helptexts/infolists
180
-
6 NC Machine Data (NC MD)
186
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NC Setting Data (NC SD)
186
-
6.1.2 NC configuration
187
-
6.1.3 Configuring information
188
-
1) As from SW 4 DB10 - DB15
189
-
1) As from SW 4
190
-
* As from SW 2
194
-
100 - 130
201
-
131 - 146
201
-
147 - 154
201
-
Caution!
205
-
312 - 317
208
-
318 - 323
209
-
876 - 899
214
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1) As from SW 2
217
-
2) As from SW 5
218
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1) As from SW 3
220
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0 1 0 1 0 0 0 0
221
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0 1 0 1 1 0 0 0
222
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Example: Turning machine
228
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1) Up to SW 2
232
-
2) As from SW 3
232
-
3) As from SW 4
232
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Active on
238
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0 1 0 4 0 0 0 0
246
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0 1 0 0 1 0 0 0
247
-
3840,2-3
247
-
3840,4-5
247
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3840,6-7
248
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2) Up to SW 2
250
-
3) As from SW 3
250
-
4) As from SW 4
250
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403*-410*
251
-
411*-418*
251
-
419*-426*
252
-
427*-434*
253
-
435*-442*
253
-
Descriptions”)
257
-
Pulse multiplication for HMS
259
-
2) As from SW 4
260
-
Structure of MD 460*
261
-
Multiple of position control
263
-
478*-485*
265
-
6.6 Machine data bits
270
-
-- -- --
271
-
(TO) is not deselected
280
-
DRF offset (with handwheel)
280
-
G56G55G54 G57
280
-
7 6 5 4 3 2 1 0
283
-
M.grp. 1
296
-
5 a. 4 3 a. 2 1 a. 0
304
-
Compensa
308
-
(from SW
308
-
5.03.57)
308
-
No transform
321
-
7 456 3 2 1 0
325
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Q Assignable address
325
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Q Assignable address
333
-
396* valid
367
-
Axis with
367
-
2) As from SW 4.4
371
-
Block change
377
-
1) as from SW 5.6
395
-
Start-up Guide
415
-
7 Drive Machine Data
416
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(SIMODRIVE Drive MD)
416
-
7.2.1 FDD MD input (SW 3)
462
-
––––––––––
467
-
Smoothed current actual value
487
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Motor table: FDD motors
501
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300.0 (as from SW 6) Nm/A
505
-
(2nd current setpoint filter)
528
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Presently valid
539
-
Threshold
539
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(as from SW 3)
582
-
1) As from SW 5
583
-
8 PLC Machine Data (PLC MD)
593
-
8.1.2 Breakdown of the PLC MD
594
-
Normal time
595
-
34 - 123
599
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* Not software version 1
603
-
2) Description in OEM package
603
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8.4 PLC MD for the user
604
-
1) SW 3 and higher
618
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Byte No
619
-
data 6088
619
-
Start-up
626
-
1) as from SW 4
626
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9.1.2 Softkeys
627
-
–2.08 x 10
628
-
9.1.2 Softkeys
629
-
movement of a few
632
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and am
633
-
S Amplitude
635
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S Bandwidth
635
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S Averaging operations
635
-
S Settling time
635
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S Manual input
637
-
S Offset
637
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(as from SW 5)
638
-
D Staircase (speed setpoint)
648
-
D Noise signal
648
-
S Spindle : MD 4780 – MD 4850
650
-
S Axis : MD 2760
650
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S 8-bit resolution
654
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Diagnosis
655
-
Drive servo
655
-
Learn criterion (QEC)
658
-
9.5.1 General comments
660
-
S MD 1332*
665
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S MD 1804*, bit 6
665
-
Acceleration
669
-
Minimum amplitude
669
-
NC MD 12400
669
-
Max. amplitude NC MD 12320
669
-
NC-MD 12400
671
-
Compensation amplitude
672
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Setpoint acceleration
672
-
Standard start-up QEC
674
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D Neural QEC parameterization
677
-
S Coarse quantization
678
-
S Initialization value
678
-
S Detailed learning
678
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Parameter transfer
678
-
Measurement time
682
-
9.6 SERVO trace (SW 4)
685
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Position setpoint (PC cycle)
687
-
9.6.2 SERVO trace display
689
-
General basic MD
693
-
Corresponding data
694
-
The following applies:
695
-
Contouring error calculation
696
-
10.2.4 Resolution codes
697
-
, otherwise alarm
698
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(NC MD 540*.6 = 0 mm/min)
700
-
10.3 BERO (SW 4 and higher)
708
-
10.4 Axis installation
709
-
10.4.1 Drive optimization
709
-
10.4.1 Drive optimization
711
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factor setting
714
-
10.4.1.6 Position monitoring
720
-
10.4.2 Drift compensation
722
-
10.4.3 Axis traversing
723
-
10.4.3 Axis traversing
724
-
(with SW 4 and higher)
730
-
(SW 4 and higher)
731
-
1 2 3 4 5 6 7 k
736
-
Structure of spindle control
740
-
10.5.1 Open-loop control mode
741
-
10.5.2 Oscillation mode
744
-
10.5.3.1 General
744
-
Example for case 1a
747
-
creep speed)
748
-
Example for case 1b
749
-
Example 1
751
-
Example 2
751
-
Simplified block diagram
753
-
11.1 Data area
760
-
(PLC general reset)
769
-
Warning:
771
-
11.1.8 CPU replacement
774
-
NCK CPU replacement
774
-
11.1.8 CPU replacement
775
-
12 Functional Descriptions
776
-
12.2 Rotary axis function
785
-
12.2.1 Corresponding data
785
-
12.2.2 Functional description
785
-
12.3.1 Corresponding data
787
-
NC-RESET
788
-
V/t chart for infeed axis
789
-
12.4.2.1 Corresponding data
790
-
12.5 Warm restart
791
-
12.5.1 Corresponding data
791
-
12.5.2 Functional description
791
-
12.6.1 Corresponding data
793
-
12.6.2 Functional description
794
-
12.7 Spindle functions
809
-
12.7.1 Overview
809
-
Gear ratio changing
812
-
Data required
812
-
12.7.2.2 Oscillation mode
813
-
The positioning sequence
815
-
Gain factor change
822
-
Aborting the positioning mode
824
-
12.7.2.4 C axis mode
828
-
Synchronizing and referencing
830
-
Initiating the C axis mode
833
-
Encoder-specific resolution
835
-
12.8.1 Multiple thread
839
-
12.9.1 Corresponding data
841
-
12.9.4 Option
845
-
12.9.5 Reset behaviour
845
-
12.10.2.1 Corresponding data
848
-
12.11 Absolute encoder
849
-
12.11.1.1 Functions
849
-
Comments
854
-
1-50, 93-195, 240-253
855
-
71-80, 200-230
855
-
12.11.2.1 Function features
856
-
12.11.2.3 Accuracy
857
-
1 Absolute offset valid
861
-
12.11.3.3 First start-up
868
-
12.12 Path dimension from PLC
870
-
Path dimension from the PLC
870
-
12.12.3 Interruption
871
-
AUTOMATIC modes
873
-
Comments:
875
-
12.13.2 Division from the PLC
878
-
12.13.6 Monitoring
885
-
12.13.7 Actual value display
885
-
12.13.7 Actual value display
886
-
12.13.8 PLC user interface
887
-
12.14.1 Feedforward control
889
-
12.14.1.1 Corresponding data
889
-
12.15.1 Corresponding data
891
-
12.15.2 Feed axes
891
-
12.15.4 C axes to spindles
892
-
12.16.1 Corresponding data
893
-
12.16.2 Parameterization
893
-
12.16.3 Installation
894
-
12.16.3 Installation
895
-
Figure 1
898
-
12.17.1 Corresponding data
900
-
12.17.2 Axis converter
900
-
12.17.2.2 Programming
901
-
12.17.3 Spindle converter
901
-
12.17.3.2 Programming
902
-
12.17.3.3 Interfaces
902
-
12.18.1 Corresponding data
903
-
12.18.1 Corresponding data
904
-
12.18.3 Operating principle
906
-
12.18.4.1 Setpoint link
907
-
12.18.4.2 Actual value link
908
-
Parameterization
908
-
Compensatory control
909
-
12.18.5.1 General
910
-
12.18.10 Block search
916
-
12.18.11 GI monitors
916
-
NS VELOCITY WARNING
917
-
THRESHOLD REACHED
917
-
(as from SW 6.4)
918
-
12.18.12 Programming
923
-
12.18.12 Programming
924
-
12.18.13 Start-up
929
-
12.18.13 Start-up
930
-
Drift and tacho compensation
933
-
Setting the interlocks
941
-
. . . . .
949
-
12.18.16 Examples
950
-
12.18.16.2 Hobbing
950
-
12.18.16 Examples
954
-
12.19.1 Options
956
-
12.19.2 Activation
957
-
Axis setpnt
958
-
12.19.4.1 Types of influence
962
-
12.19.4.3 Data structure
964
-
12.19.5.3 Data access
969
-
Data access via part program
970
-
12.19.5.4 Activating IKA data
976
-
1 to 32 15
977
-
12.20.5.1 DC link buffering
993
-
12.20.6 Stopping
994
-
12.19.6 Stopping
996
-
12.20.7 Retraction
997
-
12.19.7 Retraction
998
-
12.20.7 Retraction
1000
-
SINUMERIK 840C (IA)
1000
-
12.21 Simultaneous axes
1007
-
12.21.1 Corresponding data
1007
-
12.22.1 Corresponding data
1009
-
Bit 11 Bit 10
1012
-
Signals from axis
1014
-
MIXED I/O
1014
-
12.23.1 Corresponding data
1015
-
12.23.2 Reference systems
1015
-
12.23.4 Example of function
1017
-
12.24 Travel to fixed stop
1018
-
12.24.1 Corresponding data
1018
-
12.24.4.1 SIMODRIVE 611A
1021
-
12.24.5.1 SIMODRIVE 611A
1023
-
Target position
1028
-
Path in deselection
1029
-
12.24.7.4 Meaning of signals
1030
-
(SIMODRIVE 611D MSD/FDD)
1031
-
12.25.1 Corresponding data
1033
-
12.25.1 Corresponding data
1034
-
DRAM memory configuration
1038
-
SRAM memory configuration
1039
-
2ndPaSe 3rdPaSe
1046
-
FDD parameter sets (611D)
1047
-
MSD parameter sets (611D)
1047
-
Ratio" parameter group
1051
-
Drive parameter group
1052
-
12.27.3 Switchover
1052
-
12.27.3 Switchover
1053
-
12.27.4 Diagnosis
1054
-
12.27.5 Operator inputs
1055
-
12.27.7 Compatibility
1055
-
12.28.1 Corresponding data
1056
-
12.28.3 Configuration
1058
-
DB 2 configuring DB
1059
-
DB 3 data transfer areas
1061
-
(DB 2, DR 2 ... DR 6)
1065
-
12.30.1 Corresponding data
1079
-
General notes
1079
-
12.30.3 Function description
1080
-
12.31.1 Corresponding data
1087
-
12.32.1 General description
1090
-
2nd machine coordinate system
1092
-
3rd machine coordinate system
1092
-
Adapting the protection zone
1093
-
Example:
1094
-
12.32.9 Reduction factor
1096
-
12.32.12 Collision alarms
1098
-
X coordinate: MD 337 = 0
1103
-
20 (as from SW 6.3)
1105
-
12.33.1 Introduction
1106
-
Current control
1107
-
Speed control loop
1107
-
0:=Low-pass
1108
-
1:=Bandstop
1108
-
MSD field control
1109
-
FDD field setpoint =0
1109
-
12.33.1.1 Fourier analysis
1110
-
12.33.1 Introduction
1111
-
12.33.2.1 Machine data
1112
-
12.33.3.1 Machine data
1114
-
12.33.4.1 Machine data
1122
-
12.33.4.2 Description
1122
-
12.33.5 Speed setpoint filter
1123
-
12.33.5.1 Machine data
1123
-
12.34.1 General
1127
-
12.34.2 Parameterization
1127
-
12.34.3 Restrictions
1127
-
12.34.4 Alarm messages
1127
-
(Express shutdown)
1129
-
12.36.1 General
1134
-
12.36.3 System data
1134
-
Fig.: Switchover function
1135
-
Fig.: Sub-dialog in the MDD
1137
-
12.36.7 Error handling
1138
-
12.36.7 Error handling
1139
-
12.36.9 List of descriptions
1142
-
12.36.9 List of descriptions
1143
-
13 Index
1146
-
Page Section
1147
-
Siemens AG
1153
-
A&S MC BMS
1153
-
P.O. Box 31 80
1153
-
D-91050 Erlangen
1153
-
Federal Republic of Germany
1153
Siemens sinumerik 840C manual